The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010 the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, the vibration pickup point is set in a thick area in the middle of the component.
Jining.When installing and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, disassembling, and adjusting the rotating mechanism, it is important to ensure that the centerline of the reducer of the rotating mechanism is parallel to the centerline of the gear, and its meshing surface is not less than 70%. The meshing clearance should be suitable for each box, distribution box, etc., and should be kept clean regularly. Dust on electrical equipment should be cleaned in a timely manner. When encountering overheating in the electric motor, it is necessary to stop it in a timely manner and troubleshoot before continuing to operate. The motor bearings should be in good condition, and the hydraulic cargo elevator should provide us with safety protection. The application of hydraulic cargo elevators in our production is already very common, and plays an important role in our production, especially in high-altitude operation of goods.
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, we set the vibration points on the protruding plates on each side of the workpiece.
.According to GB/T25712-2010 so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
The safety control voltage of 18 is selected with rolling guide shoes, high accuracy, and stable lifting. The characteristics of the Jinchuang lifting platform are as follows: 1. There is no need for a machine room above the shaft. 2. The hydraulic elevator is not equipped with a counterweight device to improve the utilization rate of the shaft area. 3. The load and load cylinder of the hydraulic elevator directly act on the foundation pit,JiningDouble column aluminum alloy lifting platform, and the strength requirements of the shaft are low, Brick or brick concrete structure hoistway can be used for Jinchuang lifting platform safety and stability advantages. Overflow valve: It can prevent system pressure from being too high during upward movement. Emergency manual valve: In case of power failure, it can make the elevator emergency descend to the nearest floor position and open the door.
Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards,JiningHydraulic turnover machine, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
Check the wear condition of the pinion and rack, please refer to the instruction manual for specific requirements
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Outdoor guide rail lifting platform, mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and an elevation of 1-25 meters, guide rail elevators, also known as hydraulic elevators, can be installed indoors and outdoors. They have a high lifting height and use side mounted oil cylinders, ensuring smooth operation, low noise, convenient maintenance, and long service life. In case of power failure, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm. Professional elevator manufacturers have high pressure resistance good waterproof performance, and fire and high temperature resistance, Strong overload capacity,JiningMobile lifting platform, corrosion resistance, radiation resistance, long service life. The top layer height is not affected, and can be customized according to the on-site environment. It is suitable for 2-3 story steel structures or concrete factories and can be used both internally and externally.
However, large welded structural components have the characteristics of complex morphology, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, with price advantages and guaranteed quality!
production.The safety control voltage of 18 is selected with rolling guide shoes, high accuracy, wear resistance, and stable lifting. The characteristics of the Jinchuang lifting platform are as follows: 1. There is no need for a machine room above the shaft. 2. The hydraulic elevator is not equipped with a counterweight device to improve the utilization rate of the shaft area. 3. The load and load cylinder of the hydraulic elevator directly act on the foundation pit, and the strength requirements of the shaft are low, Brick or brick concrete structure hoistway can be used for Jinchuang lifting platform safety and stability advantages. Overflow valve: It can prevent system pressure from being too high during upward movement. Emergency manual valve: In case of power failure, it can make the elevator emergency descend to the nearest floor position and open the door.
Regularly check the connection of each part and tighten it if there is any looseness. The tightness of the body connecting bolts should be checked when the body is under pressure (the rotating arm can be used to cause compression)
Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
Jining.Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, so the excitation force is selected as the fourth gear.