HowardHydraulic lifting platform manufacturerThe cause of the failure and its analysis and troubleshooting

announcer:hp530HP141750488 release time:2024-04-24 12:46:50

Stable and widely applicable cargo lifting equipment is mainly used for transporting goods between height differences in production lines; Material online and offline; Adjust the height of the workpiece during assembly; High altitude feeder feeding; Lifting of components during assembly of large equipment; Large machine material and cutting; The warehouse loading and unloading site is equipped with forklift and other transportation vehicles for rapid loading and unloading of goods.

For hydraulic cylinders in hydraulic elevators, it is not practical to change their effective working area A (equivalent to displacement) to adjust the speed. Generally, the speed can only be adjusted by changing the flow rate. For variable displacement motors, speed regulation can change both the flow rate and the motor displacement.

Howard.When working at heights, except for relevant personnel, no one is allowed to walk or stay below the workplace. Fencing or other protective devices should be installed below the workplace to prevent falling objects from injuring people.

Lifting mechanism: The workbench should be ensured to rise and fall smoothly, and there should be no jumping lifting phenomenon. All moving parts should be flexible when moving, and there should be no jamming devices. The lifting system of the elevator is divided into electric or manual hydraulic systems, and there should be no leakage at all components, pipelines, and joints.

.The hydraulic elevator overflow valve can also generate high noise. When air is mixed in hydraulic oil, the spring of the overflow valve is fatigued and deformed, resulting in unstable pressure regulation of the overflow valve, and the relief time of the overflow valve is too short, it is easy to cause the pilot valve performance of the overflow valve to be partially stable, causing air to vibrate inside the pilot valve and generate noise. So we need to regularly clean the overflow valve. When the overflow valve is damaged or severely worn, it should be replaced.

The precautions to consider when selecting a hydraulic lift oil tank include: considering the structure of the oil tank, the partition in the traditional oil tank cannot settle dirt. A vertical partition should be installed along the longitudinal axis of the oil tank, with a space left between one end of the partition and the end plate of the oil tank to connect the gaps on both sides of the partition. The inlet and outlet of the hydraulic pump are arranged on both sides of the partition at the disconnected end, so that the distance Z between the inlet and return oil is far, The hydraulic oil tank has more heat dissipation effect.

Emergency descent device: When a power driven chain elevator loses power, there should be a device to make the workbench emergency descend.


HowardHydraulic lifting platform manufacturerThe cause of the failure and its analysis and troubleshooting



Each box, distribution box, etc. should be kept clean and promptly cleaned of dust on electrical equipment.

Many operating factories often require the use of hydraulic cargo elevators, which can be lifted and lowered, making it very convenient to use. Many people do not know the knowledge of hydraulic cargo elevator lifting and adjustment. If they understand this knowledge, it will be helpful for future maintenance. The power unit of the fixed chain elevator for hydraulic lifting of cargo elevators drives the hydraulic oil to generate pressure, thus achieving the adjustment of lifting speed. The power unit adjustment whether it is a scissor type lifting platform or a track type lifting platform, is composed of the power unit and the oil cylinder. The power unit is manufactured with four outlet holes, which can be adjusted in size to increase or decrease the hydraulic oil flow rate of the oil cylinder, Adjustable motor speed or electro-hydraulic proportional valve to adjust hydraulic oil flow rate; The longer the oil pipe and hydraulic oil pipe, the longer the rise time. So during installation try to minimize the length of the pipeline within the allowable range of the design; On the basis of adjusting the power device, and corresponding adjustments can be made while ensuring that the equipment meets normal demand and safety.

The hydraulic lifting platform often checks the connection status of each part, and if there is any looseness,HowardHydraulic guide rail type lifting platform, it should be tightened. The connection bolts of the machine body should be checked for tightness when the elevator body is under pressure (the compression condition can be formed by rotating the arm). All connecting shafts need to have split pins and need to be fully opened.

Administration.Remember not to overload, overload is the root cause of many faults.

Hydraulic lifting table: the hydraulic lifting table is widely used in various industrial enterprises and production lines such as automobile, container, mold manufacturing, wood processing, chemical filling, etc. to meet the lifting needs of different operation heights, and can be equipped with various table forms (such as ball, roller, rotary table, steering tipping, and with various ways (separate, linkage, explosion-proof), it has stable and accurate lifting,HowardHydraulic scissor type lifting platform, frequent starting The characteristics of large load capacity effectively solve various lifting and lowering difficulties in industrial enterprises, the hydraulic pump runs at high speed. If there is a problem with the gears or bearings of the hydraulic pump, which causes periodic changes in the hydraulic system pressure, it will also cause resonance in the hydraulic system and generate noise.


HowardHydraulic lifting platform manufacturerThe cause of the failure and its analysis and troubleshooting



When the hydraulic lifting platform is working, the load cannot exceed its rated load. When it is raised to a certain height, the larger the mass of the object, the greater the shaking

Economic management.After the pre installation is completed, the pre installed equipment should be fixed, and the positions of cables, oil pipes, and components such as the pre installed frame should be confirmed to be correct before reinforcement work can be carried out. Reinforcement requires welding or screws, and the hydraulic cargo elevator after reinforcement has robustness and safety.

There is a possibility of hydraulic system leakage. Check the hydraulic system for leaks, with a focus on checking the hydraulic pipes and joints, oil cylinders, and hydraulic valve connections. If hydraulic oil leaks, replace them with composite pads or disturb unprocessed raw materials.

The noise and oil level of the elevator oil cylinder are too low. From the air at the connection of the oil filter or joint to the oil, the coupling inside the oil cylinder is loose. The internal fault of the oil cylinder is that the installation of the oil cylinder motor is not concentric. From the motor, the air and oil at the moving shaft are blocked. The oil return pipe of the oil filter is loose, and the air or oil pipe is on the oil surface, Mixing air into the oil to eliminate: The concentricity should be adjusted to within 0.1MM. The coupling should be repaired or the oil pump should be replaced to increase the oil volume above 400mm in the oil filter and joint positions. The rotating shaft sealing ring should be replaced to clean the oil filter screen, filter the oil, lock the return oil pipeline, and extend the return oil pipeline below the oil level. If there is air mixed in the oil or the air in the hydraulic cylinder is not completely discharged, it will cause cavitation under high pressure and cause significant noise. At this point, it is necessary to exhaust the air in a timely manner.

Howard.. The hydraulic oil enters the upper end of the hydraulic cylinder through the explosion-proof electromagnetic directional valve and the return oil from the lower end of the hydraulic cylinder returns to the oil tank through the balance valve, hydraulic control one-way valve, throttle valve, and explosion-proof electromagnetic directional valve. In order to ensure a smooth descent of heavy objects and safe and reliable braking, a balance valve and balance circuit are installed on the return oil circuit to maintain pressure and ensure that the descent speed is not affected by changes in heavy objects. The throttle valve regulates the flow rate and the lifting speed. To ensure safe and reliable braking and prevent accidents, a hydraulic one-way valve, also known as a hydraulic lock, is added to ensure safe self-locking when the hydraulic pipeline bursts. Install an overload sound alarm to distinguish between overload or equipment failure.

When using an electric mobile scissor lifting platform outdoors, if the wind force exceeds level 5, please stop using it; When the lifting height exceeds 10 meters, the wind ropes at the four corners of the hydraulic lift platform should be tightened and fixed, and the support legs should be reinforced for protection and stability to avoid safety accidents caused by excessive swinging of the electric lifting platform

Ensure that there is a suitable power supply at the installation site, and separate maintenance of the distribution box is required. The distribution box should have a leakage switch, and the hydraulic cargo elevator construction site should be equipped with a fire extinguisher to prevent welding operations from causing fires. When selecting a leakage switch, it should be suitable for the operating power.