Astrakhan6063 aluminum barIntroduction to inspection standards before leaving the factory

announcer:hp535HP136858825 release time:2024-02-12 09:56:53

For the production and processing of sculpted copper tubes, the sheet metal shall be first opened in the sheet metal workshop according to the dimensions shown in the drawings, which is commonly referred to as opening. Then cut the corners of these open sheets according to the height of the edge, and then use the bending machine to form the edge according to the drawing forming diagram. The shaped copper pipe shall also be installed with reinforcing ribs as required, and the four corners of the shaped plate shall be welded well. The welded parts shall be sent to the grinding workshop, and the spraying surface shall be polished and the welding interface shall be polished and leveled. The polished modeling copper pipe is then sent to the spraying workshop for processing. Before spraying, the surface of the sculpted copper pipe shall be chrome treated and the process hole shall be drilled, so as to ensure that the sculpted copper pipe can be hung on the spraying line well, and the color is consistent without color difference. After that, according to customer demand, the qualified products are pasted with protective film and bound with bubble film or wooden box.

Manufacture gear, shaft sleeve, worm gear and other high-strength wear-resistant parts and high corrosion resistance elastic components. Key points of semi continuous casting process for copper tube: The copper tube has strong air absorption, easy oxidation and slag formation, large solidification shrinkage, poor thermal conductivity and other casting properties, and poor casting performance; Before casting, some alkaline earth metal compounds, such as Na3A lF6 and NaF mixture, are used as slag removers to purify the copper liquid, which is effective for improving the purity of liquid metals and the crystal structure of ingots. The pouring temperature of copper pipes is generally 1120~1180 ℃, and the metal level in the mold can be cast in an open flow manner without any protection; The melt needs to enter the mold through the hole at the bottom of the funnel. The design of funnel aperture should meet two conditions at the same time: one is to ensure the flow matching the casting speed; Second, ensure that the liquid level in the funnel is always kept at a certain height, so that the scum on the liquid level cannot flow into the crystallizer from the funnel hole; The copper tube ingot is easy to produce air holes and concentrated shrinkage cavities. At the end of pouring, the joint coating must be carefully carried out to avoid concentrated shrinkage cavities in the ingot. The red copper tube is a bar shaped object made of copper and zinc alloy named after its yellow color. Copper content is 56%~68% brass, and its melting point is 934967 degrees. Brass has good mechanical properties and wear resistance and can be used to manufacture precision instruments, ship parts, gun casings, etc. Different zinc content also has different colors. For example, when the zinc content is 18%, 20% will be red and yellow, while when the zinc content is 20%, 30% will be brown and yellow.

Astrakhan. Do not store too many other products, especially other acid materials and alkali materials, in the warehouse to prevent mutual reaction.

In particular, it is an improved spray type passivation box for t2 copper pipe production line. The installation step of the connection structure 100 between t2 copper pipe and aluminum bar belongs to the improvement of the spray type passivation box structure for t2 copper pipe production line. The passivation solution spray box is set above the side of the passivation solution box, the passivation solution spray box with downward sloping bottom is connected with the inlet of the passivation solution box by the outlet set on the box wall at the bottom of the inclined bottom, the inlet of the passivation solution box is located on the box wall above the passivation solution box, the upper side of the passivation solution box is installed with a passivation pump, and the inlet pipe of the passivation pump is connected with the passivation solution box, The outlet pipe of the passivation pump is connected with the upper port of the passivation liquid spray box. With reasonable structure and convenient operation, it is convenient for operators to add passivation liquid to the passivation box, clean colloidal crystals at the bottom of the passivation box, avoid equipment blockage, avoid crystals adhering to the zinc layer on the surface of galvanized pipe, and improve the surface quality of galvanized steel pipe.

.The utility model relates to a connecting structure, most of the copper aluminum transition joints have not been effectively protected. In this way, under the condition of long-time electrification and heating and affected by the water vapor or corrosive gas in the air, the parts at the connection point are more likely to be oxidized, resulting in the reduction of the effective contact area of the connection point, the increase of the contact resistance, and the excessive heating or even burning of the connection point.

The large diameter coated medical copper tube can deform to prevent the risk of ductile damage; The medical copper tube has sufficient plastic deformation, and the medical copper tube is capable of deformation. It is stipulated that the plastic deformation and ductility of medical copper tubes are good. Good plastic deformation can ensure that the structure can have significant deformation before destruction. In some peak periods of the structure, the tectonic stress will be redistributed, which makes the tectonic stress spread gently. Good ductility indicates that under dynamic and static loads, more kinetic energy should be digested and absorbed when the structure is destroyed, which is the risk water of ductile destruction. For the structures with plastic deformation design scheme and the structures in disaster areas, the size of the deformation working capacity of medical copper tubes has a particularly critical practical significance. 3 Production and processing characteristics of medical copper tubes. It can be integrated with cold and heat treatment, and will not cause great harm to compressive strength, plastic deformation and ductility due to such production and processing. 4 Weldability of medical copper tube. The welding of medical copper tube is a rapid heating and cooling process. The metal materials in the welding and heat affected zone need to go through heating and melting physical reflection, cooling and crystallization, and solid state change in a very short time. The industry trend is a kind of medical copper tube. Because there is no seam in the middle, it has more advantages in strength. Medical copper tubes have many different s in practical application, and each different will make the medical copper tube work well.Advantages of medical copper tubes: compared with solid copper tubes such as round steel, medical copper tubes have the same tensile strength, torsional strength,Astrakhan201 stainless steel plate, and their net weight is relatively light. One is plastic copper tubes cut for social and economic development, which are widely used in the production and processing of spare parts and mechanical parts, rotating shafts, bicycle frames, it can produce detailed welding joints to maintain special performance indicators, which is the specified weldability. 5 Performance of medical copper tube. It refers to the service life of medical copper tube. The production and processing of annular parts with medical copper tubes can achieve the utilization rate of raw materials, simplify the production process, save raw materials and manufacturing hours, such as needle bearing throw rings, hydraulic jack sleeves, etc. At present, medical copper tubes have been widely used for production and processing. Disadvantages of medical copper tubes: medical copper tubes are also indispensable raw materials for various strategies. Drums must be produced and processed by medical copper tubes. Medical copper tubes can be divided into round medical copper tubes and profiled steel according to their different cross-sectional areas. Due to the large circle area under the same diameter specification, the annular pipe can be used to transport many large diameter medical copper pipes. Large diameter coated medical copper pipes are widely used in tap water, petroleum, chemical industry, communication, power, marine and other engineering fields. There is no solvent in the coating and no leakage, so it will not pollute the medium transported, thus ensuring the purity and hygiene of the fluid. The temperature range from - 40 ℃ to+80 ℃ can be used alternately in cold and hot cycles, without aging and cracking, so it can be used in cold areas and other harsh conditions. When processing medical copper tubes, the medical copper tube factory will use pickling, which is an indispensable part of most medical copper tubes, Pickling process is the treatment after removing surface oxide scale (Carbon steel - stainless steel - lime saponified phosphorus, butter, oil copper and aluminum pipes - and the old ones, they need to be carried out in the flowing clear water tank and then wire drawing processing. Then what are the points to be noted when washing? 1 When washing the medical copper pipes, so as to avoid secondary pollution. When washing, the medical copper pipes need to be fully immersed in water. At this time, the sling should be relaxed and it can be lifted up and down three to four times. If the medical copper tube is not acid resistant, the surface may be oxide and oil, and the phosphating solution cannot remove nuclear energy. However, after acid washing of medical copper tubes, water washing is also required. 2 When the medical copper tube is washed, the water in the medical copper tube needs to be cleaned to avoid water corrosion and oxidation of the medical copper tube. Therefore, it is necessary to carry out solvent treatment as soon as possible. 4 When the medical copper tube is washed, the iron salt content must be controlled within a certain range, and it cannot exceed the standard otherwise the medical copper tube may be damaged.

The utility model relates to a connecting structure, most of the copper aluminum transition joints have not been effectively protected. In this way, under the condition of long-time electrification and heating and affected by the water vapor or corrosive gas in the air, the parts at the connection point are more likely to be oxidized, resulting in the reduction of the effective contact area of the connection point, the increase of the contact resistance, use tools such as clamps to fix the copper bar and then cut it, to prevent shaking and resulting in irregular cutting. 3 After the cutting of the air conditioner copper pipe is completed, the cut parts need to be placed in a dry place, and then processed again after cooling, otherwise oxidation will occur due to high temperature. Liu Shuchen, director of the Resource Analysis Office of the Information Center of the Ministry of Land and Resources, said that copper bar manufacturers are currently in a period of adjustment in China's mining industry as a whole. In the long run, the mining super cycle driven by China's demand has not changed, especially the growth rate of the country's economy. After the global economy may improve in the second half of the year, the global mining industry will rise again, and the W-shaped trend will fully emerge. In the second half of the year, there were signs of stabilizing and rebounding. In terms of the macro factors affecting the bulk commodities, the factors affecting the European market of tinned copper bars have gradually weakened, and the economic conditions of China and the United States have become the key factors affecting the bulk commodities. The European economic recession is a foregone conclusion, and the possibility of a crisis in the next period of time is also reduced. In recent years, the American market economy has shown the characteristics of better than expected in the first quarter and weaker than expected in the second quarter. Since January, the global price of medical copper tubes has gradually got rid of the main tone of this year's shock and decline. &Air conditioning copper tubes show signs of stabilizing and rebounding. The three-month copper on the London Metal Exchange once rebounded nearly 7% from the year's low point, and the market price has rebounded to around 7600 dollars per ton. Driven by this,Astrakhan304 stainless steel plate, products including aluminum, zinc and other products have also rebounded. Only nickel, a basic metal product, has remained weak.

When stopping work, clean the wire on the wire cylinder with kerosene to reduce the amount of copper foam on the molybdenum wire. The effect will be better when the machine is started next time.

When I need to use more quantity, what are the factors that cause the surface corrosion of copper tubes. Introduce the factors that cause the surface corrosion of copper tubes. Surface pollution: The oil, dust, acid, alkali, salt, etc. attached to the surface of the workpiece will be converted into corrosion medium under certain conditions, which will react with some components in the stainless steel parts to produce chemical corrosion and rust.

Range.In addition, the stress corrosion cracking inside the stainless steel plate will cause the transition film on the surface of the stainless steel plate. Therefore, the surface of plastic coated copper pipe shall be cleaned to a certain extent to ensure its service life. The oil cracking tube circuit breaker must be selected. The fracture of the plastic coated copper pipe shall be kept on a true circle, so moderate energy shall be used when cutting square steel pipe. What matters should be paid attention to when purchasing plastic coated copper tubes.

Now let me talk about the damages that are easy to occur on the surface of the copper tube. In order to prevent the accumulation of process agents or products and/or dirt, scratches and other rough surfaces, mechanical cleaning must be carried out. If the copper pipe is heated to a certain high temperature in the air during welding or grinding, chromium oxide heat return color will appear on both sides, and is clearly visible. The color depends on the thickness. The thicker oxide can be found in the rainbow color, blue, purple to brown. It is usually black. It is caused by being at high temperature or being at high temperature for a long time. When any of these oxide layers exist the chromium content on the metal surface will, and the corrosion resistance of these areas will. In this case, it is not only necessary to heat temper the color and other oxide layers, but also to clean the chromium poor metal layer under it. Free iron on the surface of t2 copper tube will rust, causing corrosion of stainless steel. Therefore, the powder that must float can usually be removed together with the dust. Some are very sticky and must be treated as embedded iron. In addition to dust, there are many surface iron sources, including cleaning with ordinary carbon steel wire brush and shot peening with sand, glass beads or other abrasives previously used on ordinary carbon steel, low alloy steel or cast iron, or regrinding non stainless steel products attached to copper pipe components and equipment. If there is no protection during cutting or hoisting, the wire ropes, slings and iron on the working surface can easily be embedded or dirty the surface. The copper tube shall be boiled in boiling water for 30 seconds before cold treatment. The effective internal stress is about 15%, and the residual austenite reaches the effect. Then, the cold treatment can be carried out as usual. Of course, the second suggestion is to choose the normal treatment at minus 60 degrees, and then conduct deep cooling at minus 120 degrees. The lower the treatment temperature is the retained austenite will be rapidly transformed into martensite, but it cannot be transformed. Through experiments, it can be found that there will be about 2% of retained austenite. At this time, retained retained austenite can achieve a certain buffer effect. After cold treatment, the air conditioning copper pipes need to be taken out and put into hot water for heating, which can effectively heat about 40% of the cold treatment stress. Tempering and cold treatment should be carried out as soon as possible after gradual heating, and most of them can avoid cracks as soon as possible, so as to ensure that the products will not deform in later use and facilitate daily storage. The transformation characteristics of the area of each layer of the copper tube during empty drawing affect the asymmetry of the deformation of the metal material. One of its characteristics is that the natural widening of each layer along the wall thickness is not consistent. Of course, the external layer of the copper tube is less, the internal surface layer of the copper tube is larger, and the natural widening of the middle layers is slow from the external layer to the internal surface layer.The technical level of degreasing copper tube for mechanical equipment With the substantial improvement of the manufacturing level of mechanical equipment and the degree of control automation in China, there is still some gap between the technical level of domestic degreasing copper tube production line and the products of foreign counterparts. After years of reform and opening up. The quality of all aspects of degreased copper pipe has also risen by several grades, significantly narrowing the quality gap with the imported production line. The aluminum hose production line and aluminum can production line developed and produced by the company break the technological monopoly of foreign companies, can provide stable and reliable production equipment for domestic and international markets and make great contributions to the aluminum packaging industry. With the continuous improvement of people's living standards, there will be more and more demand for degreased copper tube products, and its market potential is huge. Problems such as incomplete penetration, deformation, cracks and air holes are easy to occur during the fusion welding of degreased copper tubes. Compared with fusion welding, wood is not melted during brazing, which reduces the impact of large thermal conductivity of base metal on welding quality, prevents the formation of incomplete penetration, reduces the tendency to produce pores and cracks and ensures the performance of weld. Because the base metal is not melted, the structure and properties of the base metal are almost unchanged, so that the original service properties of the base metal can be maintained.

However, for some important parts, it is also considered that the yield ratio should be smaller to improve their safety and reliability. However, at this time, the utilization rate of materials is also low. Common sense: copper pipes for air conditioners are mainly used for conveying liquid, gas and steam; Boiler pipes and steam transmission pipes are used for the piping, structure and steam transmission of steam boilers, including the transmission of high-temperature and high-pressure steam; Structural pipe, widely used in aviation, automobile, tractor and other industrial sectors; Pipe for petroleum industry, mainly used for oil and gas exploitation, such as casing, and pipe for petroleum refining and processing; Pipe for mechanical manufacturing, which is used to manufacture the race of ball bearing, the plunger, rotating shaft and body of air pump and hydraulic pump; High pressure vessel, used for manufacturing bottles, boilers, shells, etc. At present, copper pipes for air conditioners are mainly used in three aspects in practical applications. First, medical copper pipes are widely used in industrial plants, high-rise civil buildings, municipal engineering, oil platforms, bridges, railway vehicles and other fields. Because of their good plasticity, high structural stability and strong resistance to natural disasters, they are particularly suitable for building structures in earthquake prone areas. Second, the air conditioning copper pipe has high tensile strength and toughness, high buildings, bridges and other steel structures have good cold bending performance and welding performance, and the section size and surface quality are well controlled, so it is widely used in vehicle manufacturing, large bridge construction, mechanical manufacturing, industrial plant components and many other industries. Third air conditioning copper pipes are mainly used to make transmission line towers, microwave transfer station towers, elevator supports, etc. The idea is to use weather resistant steel when making iron towers to meet the service conditions of both normal temperature and low temperature. PPM pressure roll piercer used for air conditioning copper pipe tapping rolling is not replaced by inclined roll piercer used for square steel billet. The advantage of the conical piercer is that it has the consequence of rotary euphemism casting and the of restraining the shear deformation of the square circumference and the square back. Therefore, it can prevent the defects outside the steel pipe. It can be used for the perforation of agricultural materials,AstrakhanStainless steel plate, especially not for the reaming and fat wall perforation. When using a general piercer, the T/D limit can be 2%. Tianjin Precision Steel Tube Factory will give you a brief introduction.


Astrakhan6063 aluminum barIntroduction to inspection standards before leaving the factory



I believe that after reading the above contents while when using a square cone piercer, all readers here have a clearer understanding of the automotive air conditioner copper tube. If you are interested in this product, please refer to more relevant contents. Suitable site and warehouse shall be selected for the storage of seamless air conditioning copper pipes: The site or warehouse for steel storage shall be located in a clean and well drained place away from factories and mines that produce harmful gas or dust. With the rapid development of economy, the number of cars is also fast. Nowadays, people can't live without cars. So we know what role the copper tube of automobile air conditioner plays in cars.

Executive standard.Now let me talk about the damages that are easy to occur on the surface of the copper tube. In order to prevent the accumulation of process agents or products and/or dirt, scratches and other rough surfaces, mechanical cleaning must be carried out. If the copper pipe is heated to a certain high temperature in the air during welding or grinding, chromium oxide heat return color will appear on both sides, lower surface and bottom of the weld. The color after tempering is thinner than that of the oxidation protective film, and is clearly visible. The color depends on the thickness. The thicker oxide can be found in the rainbow color, blue, purple to brown. It is usually black. It is caused by being at high temperature or being at high temperature for a long time. When any of these oxide layers exist the chromium content on the metal surface will, and the corrosion resistance of these areas will. In this case it is not only necessary to heat temper the color and other oxide layers, but also to clean the chromium poor metal layer under it. Free iron on the surface of t2 copper tube will rust, causing corrosion of stainless steel. Therefore, the powder that must float can usually be removed together with the dust. Some are very sticky and must be treated as embedded iron. In addition to dust, there are many surface iron sources, including cleaning with ordinary carbon steel wire brush and shot peening with sand, glass beads or other abrasives previously used on ordinary carbon steel, low alloy steel or cast iron, or regrinding non stainless steel products attached to copper pipe components and equipment. If there is no protection during cutting or hoisting, the wire ropes, slings and iron on the working surface can easily be embedded or dirty the surface. The copper tube shall be boiled in boiling water for 30 seconds before cold treatment. The effective internal stress is about 15%, and the residual austenite reaches the effect. Then the cold treatment can be carried out as usual. Of course, the second suggestion is to choose the normal treatment at minus 60 degrees, and then conduct deep cooling at minus 120 degrees. The lower the treatment temperature is, the retained austenite will be rapidly transformed into martensite, but it cannot be transformed. Through experiments, it can be found that there will be about 2% of retained austenite. At this time, retained retained austenite can achieve a certain buffer effect. After cold treatment, the air conditioning copper pipes need to be taken out and put into hot water for heating which can effectively heat about 40% of the cold treatment stress. Tempering and cold treatment should be carried out as soon as possible after gradual heating, and most of them can avoid cracks as soon as possible, so as to ensure that the products will not deform in later use and facilitate daily storage. The transformation characteristics of the area of each layer of the copper tube during empty drawing affect the asymmetry of the deformation of the metal material. One of its characteristics is that the natural widening of each layer along the wall thickness is not consistent. Of course, the external layer of the copper tube is less, the internal surface layer of the copper tube is larger, and the natural widening of the middle layers is slow from the external layer to the internal surface layer.The technical level of degreasing copper tube for mechanical equipment With the substantial improvement of the manufacturing level of mechanical equipment and the degree of control automation in China, there is still some gap between the technical level of domestic degreasing copper tube production line and the products of foreign counterparts. After years of reform and opening up. The quality of all aspects of degreased copper pipe has also risen by several grades, significantly narrowing the quality gap with the imported production line. The aluminum hose production line and aluminum can production line developed and produced by the company break the technological monopoly of foreign companies, can provide stable and reliable production equipment for domestic and international markets, and make great contributions to the aluminum packaging industry. With the continuous improvement of people's living standards, there will be more and more demand for degreased copper tube products, and its market potential is huge. Problems such as incomplete penetration, deformation, cracks and air holes are easy to occur during the fusion welding of degreased copper tubes. Compared with fusion welding, wood is not melted during brazing, which reduces the impact of large thermal conductivity of base metal on welding quality, prevents the formation of incomplete penetration reduces the tendency to produce pores and cracks, and ensures the performance of weld. Because the base metal is not melted, the structure and properties of the base metal are almost unchanged, so that the original service properties of the base metal can be maintained.

Heat and insert the copper tube and sleeve, and move the flame nozzle back and forth continuously between two points. Do not touch the flame directly with the flux.

No heating and plating bath is required. The process is simple and easy to operate. The cold drawn degreased copper tube bright tin plating is one of the anti discoloration mirror bright brush tin plating and degreased copper tube tin plating mean copper bar partial or overall tin plating.

Astrakhan.It is applicable to the removal of thin liquid oil stain and light rust and the generation of phosphating film with certain corrosion resistance. See Table 3 for example of formula and operating conditions. Table 3 Degreasing, rust removal, phosphating and passivation

Pay attention to the following points when using flame heating brazing: the selection of welding materials The filler metal is wire or rod, with a diameter of about 35mm. The material is: the melting temperature of wire 221 is about 0905 ℃. Its chemical composition is FB10 The composition is 2331% H3BO3 and 6071% KBF The joint form of brazed copper pipe is mostly plug-in. Before cleaning the brazed copper pipe before welding, it shall be fixed by tack welding. The number, size and height of tack welds shall be symmetrically and evenly distributed along the circumference from top to bottom, left to right, and the tack welds shall be melted into the whole weld during brazing. When brazing the copper pipe, which is easy to oxidize copper and cause cracks; The carbonization flame contains free hydrogen, which will cause pores. When heating pipes before welding, the flame shall be perpendicular to the heating surface, the pipe joints shall be heated evenly, and the base metal shall be heated as quickly as possible to avoid excessive temperature and heating time of the through pipe joints. During the brazing of degreased copper tube, the brazing seam and filler metal shall be under the protection of flame. In addition, it shall be noted that the brazing seam shall be naturally cooled after welding, and the weldment shall not be moved before the brazing seam has solidified. After natural cooling after welding, hot water or wet cloth shall be used to wipe the brazing seam and remove welding slag to improve corrosion resistance and reliability of post welding inspection.

However, for some important parts, it is also considered that the yield ratio should be smaller to improve their safety and reliability. However, at this time, the utilization rate of materials is also low. Common sense: copper pipes for air conditioners are mainly used for conveying liquid, gas and steam; Boiler pipes and steam transmission pipes are used for the piping, structure and steam transmission of steam boilers, including the transmission of high-temperature and high-pressure steam; Structural pipe, widely used in aviation, automobile, tractor and other industrial sectors; Pipe for petroleum industry, mainly used for oil and gas exploitation, drill pipe and tubing, which is used to manufacture the race of ball bearing, the plunger, rotating shaft and body of air pump and hydraulic pump; High pressure vessel, used for manufacturing bottles, boilers, shells, etc. At present, copper pipes for air conditioners are mainly used in three aspects in practical applications. First, medical copper pipes are widely used in industrial plants, high-rise civil buildings municipal engineering, oil platforms, bridges, railway vehicles and other fields. Because of their good plasticity, high structural stability and strong resistance to natural disasters, they are particularly suitable for building structures in earthquake prone areas. Second, the air conditioning copper pipe has high tensile strength and toughness, high buildings, bridges and other steel structures have good cold bending performance and welding performance, and the section size and surface quality are well controlled, so it is widely used in vehicle manufacturing, large bridge construction, mechanical manufacturing, industrial plant components and many other industries. Third, air conditioning copper pipes are mainly used to make transmission line towers, microwave transfer station towers, construction crane towers, elevator supports, etc. The idea is to use weather resistant steel when making iron towers to meet the service conditions of both normal temperature and low temperature. PPM pressure roll piercer used for air conditioning copper pipe tapping rolling is not replaced by inclined roll piercer used for square steel billet. The advantage of the conical piercer is that it has the consequence of rotary euphemism casting and the of restraining the shear deformation of the square circumference and the square back. Therefore, it can prevent the defects outside the steel pipe. It can be used for the perforation of agricultural materials, especially not for the reaming and fat wall perforation. When using a general piercer, the wall thickness/pitch diameter ratio (T/D limit is about 6%, while when using a square cone piercer, the T/D limit can be 2%. Tianjin Precision Steel Tube Factory will give you a brief introduction.