Mestre316L stainless steel plateCommon problems in the processing process

announcer:hp535HP136858825 release time:2023-11-28 09:53:21

The degreased copper tube is made of oxygen free copper rod, which has good processing characteristics and can be punched, bent and other process design requirements. The surface can be subject to anti-corrosion treatment, such as nickel plating, tin plating, zinc plating, etc. The surface anti-corrosion can reach 72 hours of fog test. The surface tin plating is environment-friendly lead-free tin, and the surface tin layer supports soldering. T2 degreased copper tube is mainly used for communication cabinet, transformer, charging pile, box type substation and other electrical facilities. The copper bar is harder than the plastic pipe and has the degree of common metal (the strength of the cold drawn degreased copper pipe is equivalent to that of the steel pipe with the same wall thickness). It is not easy to corrode and is resistant to high temperature and high pressure. It can be used in various applications. The main material of copper bar is copper. The melting point of copper is as high as 1083 ℃, and the temperature of hot water can be ignored for degreased copper pipe, so as long as it is used correctly, few people ask about the water supply pipe of the house. In fact, the material of water supply pipeline will greatly affect people's health. T2 copper tube has strong capacity. Escherichia coli in the water supply will not continue to breed in the degreased copper tube, and more than 99% of the water will disappear after entering the degreased copper tube for 5 hours. This biological characteristic is that there is a small amount of copper ions dissolved in water in the degreased copper tube, and copper ions have a strong ability. Copper and zinc plating can avoid rusting and show a zinc protective film to metal materials. The conductive metal material repair and color enhancement care agent I can generate the thickness of the metal material epoxy protection layer and the pipeline cathodic protection layer, the melting of metal tin and copper will produce aluminum alloy, which will improve the adhesion of copper strip coating. In addition, the conductivity of metal tin is good. The purpose of copper and tin plating: effectively prevent copper from becoming verdant due to moisture, and also prevent copper from oxidizing/sulfurizing and blackening and affecting electricity. The service life of the tinned copper tube is several times or even more than ten times, which greatly increases the service life of the copper and plays a considerable role in protecting the copper. The of tinned metal surface treatment on copper bar is to avoid air oxidation. As the air in industrial production air, marine climate or cold air is easy to turn black or produce copper green when oxidized, the copper bar surface shall be tinned for the total area, the resistance and conductivity of the steel bar lap surface.With the continuous development of industry, the demand for plastic coated copper tubes is gradually increasing. Then how to apply wood grain paint on alloy pipes. Wood like paint is a kind of wood like paint. It is used for spraying plastic coated copper pipe and its process flow. Plastic coated copper pipe is mainly used to manufacture high-pressure alloy pipe for heating surface of water tube boiler with high pressure and above. In the morning market, the mainstream spot price quoted by Lianzhong was 7900-7950 yuan/ton, and the tax inclusive base price quoted by Hongwang and Chengde was 8070-8150 yuan/ton. On a month on month basis, part of the producing areas recalled 50 yuan, and the mainstream tax inclusive base price in the market changed from strong to weak in the 7900-8100 plastic coated copper pipe supply and demand relationship. It was difficult for the price of plastic coated copper pipe in the Guangzhou market to fall sharply this week. Second, plastic coated copper tubes are widely used in superheaters, UHP and subcritical power plant boilers. Third large diameter pipes are mainly used as headers and main steam pipes with steam parameters below 565 ℃.

Handle carefully to prevent damage and scratches. 2 When installing the keel, avoid collision between the basket and the keel. When installing the external wall hanging plate protect it from impacting the medical copper pipe. 3 After the installation of thermal insulation curtain wall, in order to prevent personnel from approaching, special personnel should check the distance from the ground curtain wall. 4 For each process close to the curtain wall, the medical copper pipe shall be temporarily protected before construction and can be covered with fiberboard. Even after the construction is completed, some temporary protective measures should be taken to achieve the effect of later use. 3 On the premise of considerable cohesiveness, the exterior wall external thermal insulation decorative integrated board of high-rise buildings should meet the principle of flexible gradual change, and disperse and absorb seismic stress as far as possible to reduce the impact on medical copper pipes. 4 The medical copper pipe shall be made of waterproof and moisture permeable external insulation materials to avoid damage to the wall caused by water or steam migration. 5 Under the action of negative wind pressure, the volume expansion of the air layer in the insulation layer will damage the insulation layer. The aging of medical copper pipe will affect the use of building materials to a certain extent. When it reaches its service life, it needs to be replaced to prevent the trouble of aging in life. 6 The thermal expansion and cold contraction caused by the temperature difference change will cause the volume change of the non structure of the medical copper tube. Such medical copper tube has a shorter service life than the plate in normal use, and needs regular maintenance according to regulations.

Mestre.In order to solve these problems, silicon containing welding wires are commonly used in welding, because silicon will form a layer of dense silicon film on the surface of the molten pool, which will hinder the evaporation of zinc and prevent the invasion of hydrogen.

No heating and plating bath is required. The process is simple and easy to operate. The cold drawn degreased copper tube bright tin plating is one of the anti discoloration mirror bright brush tin plating and degreased copper tube tin plating mean copper bar partial or overall tin plating.

.In future work, try to protect the surface of the copper tube.

In particular, it is an improved spray type passivation box for t2 copper pipe production line. The installation step of the connection structure 100 between t2 copper pipe and aluminum bar belongs to the improvement of the spray type passivation box structure for t2 copper pipe production line. The passivation solution spray box is set above the side of the passivation solution box, the passivation solution spray box with downward sloping bottom is connected with the inlet of the passivation solution box by the outlet set on the box wall at the bottom of the inclined bottom, the inlet of the passivation solution box is located on the box wall above the passivation solution box, the upper side of the passivation solution box is installed with a passivation pump, and the inlet pipe of the passivation pump is connected with the passivation solution box, The outlet pipe of the passivation pump is connected with the upper port of the passivation liquid spray box. With reasonable structure and convenient operation, it is convenient for operators to add passivation liquid to the passivation box, clean colloidal crystals at the bottom of the passivation box, avoid equipment blockage, avoid crystals adhering to the zinc layer on the surface of galvanized pipe, and improve the surface quality of galvanized steel pipe.

In addition,MestreT2 copper plate, quartz sand is used as sand intercalation layer on the long distance uniform pavement in the middle of chemical fiber. Its wall thickness and structure are reasonable, and the plastic coated copper pipe laying process stipulates that the plastic coated copper pipe is a non-metallic material pipe with light quality, high strength and corrosion resistance. The glass fiber with epoxy resin based weight relief is coiled on the rotating hollow floor step by step according to the processing technology. It can make full use of the efficacy of raw materials, achieve the goal of applying compressive strength, improve the strength and stiffness, and ensure the reliability and stability of t2 copper tube. FRP sand pipe is accepted by many customers because of its excellent resistance to solvent erosion, light weight, high strength, non fouling, strong durability, long service life compared with ordinary seamless steel pipe, convenient installation, reliability and other advantages. Plastic coated copper pipe is used in: gray and black metallurgy industry, nonferrous plate metallurgy industry, power industry, coal engineering, petroleum industry, chemical industry, electromechanical engineering industry, cotton textile, vehicle and motorcycle processing and manufacturing industry, railway line for industrial production, shipbuilding, engineering construction, food industry, electronic industry, power, culture and art, sports culture and game entertainment, agriculture and animal husbandry, commercial services, Diagnosis, treatment and health and its national defense and civilian industries.


Mestre316L stainless steel plateCommon problems in the processing process



The surface coating of medical copper tube is very important. Observe its thickness, how to prevent the aging of medical copper tube? How to select the foam density of medical copper tube Good medical copper tube and foam density are very high and hard. Check the quality of aluminum zinc coated color steel plate on the surface. As exterior wall thermal insulation decorative plate. Then use your hand to break it up and down to see if it is easy to deform. If you break it with force, it will deform, which is not good. 3 See the price.

Corrosive agents such as calcium bicarbonate, inositol hexaphosphate, silicon phosphate crystal, etc. are added to the water to regulate the PH value of the water and the corrosion symptoms.

Some problems. For example, in the preliminary manufacturing of copper tubes for air conditioners for automobiles, the materials for air conditioners can be selected according to the actual size required by users, and then the copper tubes for air conditioners for automobiles can be manufactured, followed by pickling. The produced copper tubes for air conditioners are put into the pickling tank for pickling, and then stretched. Then the pickled copper tubes for air conditioners are stretched according to their size requirements.

Application process.In addition, quartz sand is used as sand intercalation layer on the long distance uniform pavement in the middle of chemical fiber. Its wall thickness and structure are reasonable, high strength and corrosion resistance. The glass fiber with epoxy resin based weight relief is coiled on the rotating hollow floor step by step according to the processing technology. It can make full use of the efficacy of raw materials, achieve the goal of applying compressive strength improve the strength and stiffness, and ensure the reliability and stability of t2 copper tube. FRP sand pipe is accepted by many customers because of its excellent resistance to solvent erosion, light weight, high strength, non fouling strong durability, long service life compared with ordinary seamless steel pipe, low comprehensive project cost, convenient installation, reliability and other advantages. Plastic coated copper pipe is used in: gray and black metallurgy industry, nonferrous plate metallurgy industry, power industry, coal engineering, petroleum industry, chemical industry, electromechanical engineering industry, cotton textile, vehicle and motorcycle processing and manufacturing industry, railway line for industrial production, shipbuilding, engineering construction, light industry, food industry, electronic industry, power, culture and art, sports culture and game entertainment agriculture and animal husbandry, commercial services, Diagnosis, treatment and health and its national defense and civilian industries.

Now let me talk about the damages that are easy to occur on the surface of the copper tube. In order to prevent the accumulation of process agents or products and/or dirt, scratches and other rough surfaces, mechanical cleaning must be carried out. If the copper pipe is heated to a certain high temperature in the air during welding or grinding, chromium oxide heat return color will appear on both sides lower surface and bottom of the weld. The color after tempering is thinner than that of the oxidation protective film, and is clearly visible. The color depends on the thickness. The thicker oxide can be found in the rainbow color, blue, purple to brown. It is usually black. It is caused by being at high temperature or being at high temperature for a long time. When any of these oxide layers exist, the chromium content on the metal surface will, it is not only necessary to heat temper the color and other oxide layers, but also to clean the chromium poor metal layer under it. Free iron on the surface of t2 copper tube will rust, causing corrosion of stainless steel. Therefore, the powder that must float can usually be removed together with the dust. Some are very sticky and must be treated as embedded iron. In addition to dust, there are many surface iron sources, including cleaning with ordinary carbon steel wire brush and shot peening with sand, glass beads or other abrasives previously used on ordinary carbon steel, low alloy steel or cast iron, or regrinding non stainless steel products attached to copper pipe components and equipment. If there is no protection during cutting or hoisting, the wire ropes, slings and iron on the working surface can easily be embedded or dirty the surface. The copper tube shall be boiled in boiling water for 30 seconds before cold treatment. The effective internal stress is about 15%, and the residual austenite reaches the effect. Then, the cold treatment can be carried out as usual. Of course, the second suggestion is to choose the normal treatment at minus 60 degrees, and then conduct deep cooling at minus 120 degrees. The lower the treatment temperature is, the retained austenite will be rapidly transformed into martensite, but it cannot be transformed. Through experiments, it can be found that there will be about 2% of retained austenite. At this time, retained retained austenite can achieve a certain buffer effect. After cold treatment, which can effectively heat about 40% of the cold treatment stress. Tempering and cold treatment should be carried out as soon as possible after gradual heating, and most of them can avoid cracks as soon as possible, so as to ensure that the products will not deform in later use and facilitate daily storage. The transformation characteristics of the area of each layer of the copper tube during empty drawing affect the asymmetry of the deformation of the metal material. One of its characteristics is that the natural widening of each layer along the wall thickness is not consistent. Of course, the external layer of the copper tube is less, the internal surface layer of the copper tube is larger and the natural widening of the middle layers is slow from the external layer to the internal surface layer.The technical level of degreasing copper tube for mechanical equipment With the substantial improvement of the manufacturing level of mechanical equipment and the degree of control automation in China, there is still some gap between the technical level of domestic degreasing copper tube production line and the products of foreign counterparts. After years of reform and opening up. The quality of all aspects of degreased copper pipe has also risen by several grades, significantly narrowing the quality gap with the imported production line. The aluminum hose production line and aluminum can production line developed and produced by the company break the technological monopoly of foreign companies, can provide stable and reliable production equipment for domestic and international markets, and make great contributions to the aluminum packaging industry. With the continuous improvement of people's living standards, there will be more and more demand for degreased copper tube products, and its market potential is huge. Problems such as incomplete penetration, cracks and air holes are easy to occur during the fusion welding of degreased copper tubes. Compared with fusion welding, wood is not melted during brazing, which reduces the impact of large thermal conductivity of base metal on welding quality, prevents the formation of incomplete penetration, and ensures the performance of weld. Because the base metal is not melted, the structure and properties of the base metal are almost unchanged, so that the original service properties of the base metal can be maintained.

It is applicable to the removal of thin liquid oil stain and light rust and the generation of phosphating film with certain corrosion resistance. See Table 3 for example of formula and operating conditions. Table 3 Degreasing, rust removal, phosphating and passivation


Mestre316L stainless steel plateCommon problems in the processing process



In addition, the stress corrosion cracking inside the stainless steel plate will cause the transition film on the surface of the stainless steel plate. Therefore, the surface of plastic coated copper pipe shall be cleaned to a certain extent to ensure its service life. The oil cracking tube circuit breaker must be selected. The fracture of the plastic coated copper pipe shall be kept on a true circle, and the fracture line shall be inclined to the pivot of the plastic coated copper pipe. Too large is the reason for cutting plastic coated copper pipe into flat or oval shape, so moderate energy shall be used when cutting square steel pipe. What matters should be paid attention to when purchasing plastic coated copper tubes.

resources.Xiao Bian would like to talk about the production of a copper tube for automotive air conditioners to help you better understand this product. During the production of automotive air conditioning copper tubes, bending deformation and torsion deformation are very easy to occur. Therefore, attention should be paid to the use of straighteners in production, and the tubes should be straightened to meet the requirements of automobiles for automotive air conditioning copper tubes. The air conditioner copper pipe straightener uses vertical and horizontal rubber rollers to straighten it, so that the air conditioner copper pipe can be used by users to a certain extent.Nowadays,Mestre6061 aluminum tube, most straighteners can only straighten some copper pipes for automobile air conditioners with low accuracy, while most straighteners with high accuracy can only straighten some copper pipes for automobile air conditioners with small defects. Therefore, the straightening equipment used for rectangular pipes with different bending degrees is different, which brings a lot of inconvenience to the production of copper pipes for automobile air conditioners. Therefore some other construction processes should be used, To solve some problems arising from the above production. For example, in the preliminary manufacturing of medical copper tubes for automobiles, the air conditioner copper tube materials can be selected according to the actual size required by the user,Mestre6063 aluminum bar, and then the air conditioner copper tubes for automobiles can be manufactured, followed by pickling, putting the produced air conditioner copper tube materials into the pickling tank for pickling and then stretching, and then stretching the pickled air conditioner copper tubes according to their size requirements. The warehouse shall not be mixed with acid Alkali, salt, cement and other materials that are corrosive to steel are stacked together. Air conditioning copper pipe is based on carbon structural steel. The phenomenon of torsional deformation of air conditioning copper pipe requires weeds and all sundries on the site. One or more alloy elements shall be added appropriately to improve the mechanical properties, toughness and hardenability of the annealing steel. The automobile air conditioner copper tube is also called the air conditioner copper tube. In fact, it refers to a kind of air conditioner copper tube with equal side length. The automobile air conditioner copper tube is made of strip steel as raw material, and then processed and rolled by relevant processes. It is generally made into a circle after the strip rod is unpacked, straightened, curled and welded. Among them, hardness is an index to measure the degree of hardness and softness of automotive air conditioner copper tubes. At present the commonly used hardness method for measuring product hardness in production refers to the use of an indenter with a certain geometric shape to measure the hardness value of the metal surface being tested under a certain load according to its degree of coverage. The air conditioner copper pipe in the automobile air conditioner copper pipe is also divided into weld and seamless. Seamless air conditioner copper pipe is a metal material formed by directly using seamless round pipe. The plasticity of the air conditioner copper pipe refers to the ability to deform under a certain load without its original performance. The copper pipe for automobile air conditioner is a hollow and square section. The light thin-walled copper pipe for air conditioner is also known as steel cold-formed profile. It is a square section steel made of strip or coiled plate after processing in the cold bending area and high-frequency welding. In addition to being used in the automobile industry, the air conditioning copper pipes are used in construction, machinery manufacturing, steel construction and other projects, shipbuilding, solar power generation support, steel structure engineering, power plants, agricultural and chemical machinery, glass curtain walls, boiler construction, highway railings, housing construction, pressure vessels, oil tanks, bridges, power station equipment, lifting and transportation machinery and other high load welding structures. In addition to the thickening of the wall, the size and external straightness of the extra thick wall air conditioning copper tube can both exceed the water content of the resistance welded cold formed air conditioning copper tube. Therefore, this kind of automobile air conditioning copper tube has better comprehensive mechanical properties and has the advantages of hot processing cold processing, they should be stored separately according to the different components weldability and corrosion resistance.

When placing, and should not be mixed together. The copper surface may have electrolytes, so it will react, especially with other materials such as rubber, which has a large impact.

When cutting the copper pipe of air conditioner, use tools such as clamps to fix the copper bar and then cut it, rather than fixing it by hand, to prevent shaking and resulting in irregular cutting. 3 After the cutting of the air conditioner copper pipe is completed, the cut parts need to be placed in a dry place, and then processed again after cooling, otherwise oxidation will occur due to high temperature. Liu Shuchen, director of the Resource Analysis Office of the Information Center of the Ministry of Land and Resources, said that copper bar manufacturers are currently in a period of adjustment in China's mining industry as a whole. In the long run, the mining super cycle driven by China's demand has not changed, especially the growth rate of the country's economy. After the global economy may improve in the second half of the year, the global mining industry will rise again, and the W-shaped trend will fully emerge. In the second half of the year there were signs of stabilizing and rebounding. In terms of the macro factors affecting the bulk commodities, the factors affecting the European market of tinned copper bars have gradually weakened, and the economic conditions of China and the United States have become the key factors affecting the bulk commodities. The European economic recession is a foregone conclusion, and the possibility of a crisis in the next period of time is also reduced. In recent years, the American market economy has shown the characteristics of better than expected in the first quarter and weaker than expected in the second quarter. Since January, the global price of medical copper tubes has gradually got rid of the main tone of this year's shock and decline. &Air conditioning copper tubes show signs of stabilizing and rebounding. The three-month copper on the London Metal Exchange once rebounded nearly 7% from the year's low point, and the market price has rebounded to around 7600 dollars per ton. Driven by this, zinc and other products have also rebounded. Only nickel, a basic metal product, has remained weak.

Mestre.Manufacture gear, shaft sleeve, worm gear and other high-strength wear-resistant parts and high corrosion resistance elastic components. Key points of semi continuous casting process for copper tube: The copper tube has strong air absorption, easy oxidation and slag formation, large solidification shrinkage, poor thermal conductivity and other casting properties and poor casting performance; Before casting, some alkaline earth metal compounds such as Na3A lF6 and NaF mixture, are used as slag removers to purify the copper liquid, which is effective for improving the purity of liquid metals and the crystal structure of ingots. The pouring temperature of copper pipes is generally 1120~1180 ℃, and the pouring temperature of large-sized ingots is generally lower. The casting speed of the copper tube is low, and the metal level in the mold can be cast in an open flow manner without any protection; The melt needs to enter the mold through the hole at the bottom of the funnel. The design of funnel aperture should meet two conditions at the same time: one is to ensure the flow matching the casting speed; Second, ensure that the liquid level in the funnel is always kept at a certain height, so that the scum on the liquid level cannot flow into the crystallizer from the funnel hole; The copper tube ingot is easy to produce air holes and concentrated shrinkage cavities. At the end of pouring, the joint coating must be carefully carried out to avoid concentrated shrinkage cavities in the ingot. The red copper tube is a bar shaped object made of copper and zinc alloy, named after its yellow color. Copper content is 56%~68% brass, and its melting point is 934967 degrees. Brass has good mechanical properties and wear resistance, and can be used to manufacture precision instruments, ship parts, gun casings, etc. Different zinc content also has different colors. For example, when the zinc content is 18%, 20% will be red and yellow, with a diameter of about 35mm. The material is: the melting temperature of wire 221 is about 0905 ℃. Its chemical composition is FB10 The composition is 2331% H3BO3 and 6071% KBF The joint form of brazed copper pipe is mostly plug-in. Before cleaning the brazed copper pipe before welding 30% will be brown and yellow.

Plastic coated copper pipe is one of the safe carbon fiber products. Its specific content is a new structural composite building decoration material that can be produced according to the development trend of production and manufacturing by using a glass fiber as the synergist and resin as the adhesive based on the application of full intelligent technical automatic control system equipment.

Pay attention to the following points when using flame heating brazing: the selection of welding materials The filler metal is wire or rod, the edge of the pipe mouth must be corrected and deburred to ensure that the pipe mouth is free of cracks or other defects. And clean the surface of the inserted part. After the red copper pipe is assembled by tack welding, it shall be fixed by tack welding. The number, size and height of tack welds shall be symmetrically and evenly distributed along the circumference from top to bottom, and the tack welds shall be melted into the whole weld during brazing. When brazing the copper pipe, the flat angle position shall be used as far as possible to ensure continuous welding. Select the appropriate welding torch according to the size of the pipe joint. The flame of the former Han Dynasty should be neutral, because the oxidation flame has high oxygen content, which is easy to oxidize copper and cause cracks; The carbonization flame contains free hydrogen, which will cause pores. When heating pipes before welding, the flame shall be perpendicular to the heating surface, the pipe joints shall be heated evenly, and the base metal shall be heated as quickly as possible to avoid excessive temperature and heating time of the through pipe joints. During the brazing of degreased copper tube, and the weldment shall not be moved before the brazing seam has solidified. After natural cooling after welding, hot water or wet cloth shall be used to wipe the brazing seam and remove welding slag to improve corrosion resistance and reliability of post welding inspection.