HanshanAluminu
HanshanMobile The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
However, large welded structural components have the characteristics of complex morphology large weight,HanshanMobile scissor type lifting platform, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Hanshan.The frequency conversion system circuit of the construction elevator is mainly composed of two parts: the main circuit and the circuit. The main circuit mainly consists of a construction lifting cargo elevator (hereinafter referred to as the lifting cargo elevator) driven by a more complex rectifier. Before installation, and the lifting cage and driving mechanism are installed in the guide rail frame respectively, and the two are connected. Starting from adjusting the driving mechanism, power on the suspension cage until it rises 1m above the ground or detaches from the ground buffer spring (or support),HanshanLarge fixed lifting platform, the adjustment and sequence are as follows: 1. Use a special wrench to rotate the lower double (single) pendulum eccentric shaft to adjust the eccentricity to maintain the installation surface of the mechanism perpendicular to the horizontal plane, and make the upper and lower pendulum wheels evenly guide the rails at the same time. Rotate each wheel body by hand to check if it evenly presses the rails; 2. Use a special wrench to rotate the eccentric shaft of the gear rack back pressure wheel to adjust the side clearance during gear rack meshing. When adjusting, use a feeler gauge to measure the side clearance to 0.2; Between 0.5mm, each pressing wheel should evenly press on the back of the rack. Move each wheel body by hand to check if it evenly presses against the tooth back. Similarly, adjust the guide rollers on both sides of the guide rail. The adjustment key is to adjust the guide wheel on one side of the guide rail to lightly press it onto the guide rail. When moving the wheel body by hand, it should be possible to rotate but there should be obvious obstruction; The roller on the other side should maintain a clearance of 0.2-0.5 ram with the guide rail; 4. Adjust the lifting cage according to the above and sequence. If the driving mechanism and the lifting cage are integrated into the lifting cargo elevator, the lifting cage should be adjusted according to the and sequence of adjusting the driving mechanism. Conduct a visual inspection of the operation of each roller, and use the lead pressing method and coloring method to check the meshing of the gear pair; Fine tune 6 pairs of unsatisfactory parts. The key point is to carefully adjust the meshing status of the gear pair: when the spots shown in 1 appear on the surface of the gear rack, the lower swing wheel (single or double wheel) should be adjusted to move the lower part of the driving mechanism towards the direction of the guide rail until the area of the spots reaches more than 85% of the surface of the gear rack. The smaller the area, the easier it is to damage the gears and racks.
The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
.Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight,HanshanMobile mechanical boarding bridge, which greatly saves energy.
Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, with price advantages and guaranteed quality!
Emergency descent: Handle operation or use of manual pressure relief and activation of emergency battery system to implement emergency descent function safety net.
Outdoor guide rail lifting platform, mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and an elevation of 1-25 meters, guide rail elevators, also known as hydraulic elevators, can be installed indoors and outdoors. They have a high lifting height and use side mounted oil cylinders, ensuring smooth operation, low noise, convenient maintenance, and long service life. In case of power failure, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm. Professional elevator manufacturers have high pressure resistance, good waterproof performance, and fire and high temperature resistance, Strong overload capacity, corrosion resistance, radiation resistance, long service life. The top layer height is not affected, and can be customized according to the on-site environment. It is suitable for 2-3 story steel structures or concrete factories, and can be used both internally and externally.
Drop test to check if the braking interval of the safety governor meets the requirements of the rules. Equipment transfer maintenance: Check the coupling between the electric motor and the worm gear reducer, and dismantle the gearbox. Clean all components and seals, replace excessively worn and deformed parts and smooth oil
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Good reputation.The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil petroleum jelly, paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, etc. spray plating, to coat the surface of steel with a layer that is not easily corroded
Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use it is necessary to perform stress relief treatment on the completed components.
Emergency descent: Handle operation or use of manual pressure relief and activation of emergency battery system to implement emergency descent function safety net.
quality.The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration there may be one or more resonance peaks in large components, which slowly increases the speed of the excitation motor from 0 and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, so 5366r/min was determined as the aging frequency.
When loosening occurs a large acceleration was obtained at 5366r/min, newly processed and assembled components have deviations in geometric shape and fitting dimensions. In the early stages of use, due to alternating loads such as impact and vibration, as well as factors such as heat and deformation, coupled with rapid wear and tear, it is easy to cause the previously fastened components to loosen.
Outdoor guide rail lifting platform, mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and an elevation of 1-25 meters, guide rail elevators, also known as hydraulic elevators, can be installed indoors and outdoors. They have a high lifting height and use side mounted oil cylinders, ensuring smooth operation, convenient maintenance, and long service life. In case of power failure, manual emergency descent can be used, which is safe, convenient, and practical. The pit depth is generally 15cm-30cm. Professional elevator manufacturers have high pressure resistance, good waterproof performance, and fire and high temperature resistance, Strong overload capacity, corrosion resistance, radiation resistance, long service life. The top layer height is not affected, and can be customized according to the on-site environment. It is suitable for 2-3 story steel structures or concrete factories, and can be used both internally and externally.
Hanshan.Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, two point supports can be used; When the aspect ratio is close to 1, it is advisable to use or 4-point support.