AlexandriaAlum
AlexandriaPlatWhether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Emergency descent: Handle operation or use of manual pressure relief and activation of emergency battery system to implement emergency descent function safety net.
Alexandria.Monthly maintenance: View weekly inspection items
The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, petroleum jelly, paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating,AlexandriaSelf walking sleeve type lifting platform, spray plating, etc., to coat the surface of steel with a layer that is not easily corroded
.The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
?? The supervision unit shall effectively fulfill its safety responsibilities,AlexandriaCar mounted aluminum alloy lifting platform, and if any potential production safety accidents are found, it shall require the installation unit and the user unit to rectify within a specified period of time. If the installation unit and the user unit refuse to rectify they shall promptly report to the construction unit
Now with the arrival of summer, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
management.Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe convenient, fast, and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.
Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, nickel adding chromium, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.
The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, it is advisable to use or 4-point support.
Test conclusion.Outbound call form: Outbound call boxes are pre embedded or installed in a column style on the wall or ground near the parking floor above and below the platform, and are linked to operate the platform up and down.
Ensure that the small gear and pressure wheel are securely fastened on the drive base plate, and check the fixing condition of the drive base plate bolts
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Alexandria.The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating, spray plating,AlexandriaHydraulic boarding bridge mobile manufacturer, etc., to coat the surface of steel with a layer that is not easily corroded
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
However, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.