However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Talat.There are many operational errors, and due to insufficient understanding of the structure and performance of the machine (especially for new operators), it is easy to cause malfunctions and even mechanical accidents due to operational errors. How to calculate the lifting cargo elevator? A lifting cargo elevator is a heavy lifting mechanical equipment that can manually operate the system's buttons to complete the transportation of goods up and down. The lifting height of the lifting cargo elevator varies from 1 meter to 20 meters, and special specifications of lifting and lowering cargo elevators can be customized according to user requirements According to the type, it can be divided into:; Scissor fork type cargo elevator and guide rail type cargo elevator. Guide rail type elevator is a non scissor fork type cargo elevator, steel structure workshops, hotels, rooms, and warehouses without pits or machine rooms. Scissor fork type cargo elevators need to be prepared with pits before installation,TalatMast type aluminum alloy hydraulic lifting platform, and the elevator should be fixed and connected in the pit before being connected to the power supply The lifting cargo elevator utilizes hydraulic power units to generate pressure during operation, which drives the hydraulic oil cylinder as the main power to raise and lower the lifting cargo elevator platform. When a guide rail type hydraulic lifting cargo elevator malfunctions, it can immediately stop running, with high safety and stability. The driving of the hydraulic power unit makes it have strong load-bearing capacity and smooth lifting, which can achieve the transportation of large tonnage goods
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
.When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.
Now with the arrival of summer, the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
Monthly maintenance: View weekly inspection items
Emergency descent: Handle operation or use of manual pressure relief and activation of emergency battery system to implement emergency descent function safety net.
Inspection environment.The selection of vibration pickup points refers to the placement point of the sensor which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component the vibration pickup point is set in a thick area in the middle of the component.
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers 20 year old brand, with price advantages and guaranteed quality!
02 The lifting platform adopts a fully hydraulic lifting mechanism, which can be operated inside the platform bucket and on the elevator body. 03 The working arm of the lifting platform can rotate 360 degrees. 04 The hydraulic system is equipped with a safety valve to prevent the main arm oil cylinder oil pipe from cracking. 05 The hydraulic legs are equipped with a hydraulic locking device to prevent the leg oil cylinder from retracting. 06 The hydraulic system is equipped with an automatic platform overload protection device In order to ensure the safety of operators, each section of the working arm on the platform 07 is equipped with safety limit devices. The hydraulic system seals on the platform 08 are all well-known domestic and foreign brands and the power of the entire vehicle 09 is a diesel engine with its own power supply. The power supply can also be used. The hydraulic lifting platform is equipped with an emergency lowering device in case of power outage. The 11 folding arm lifting platform product can also use a 50Hz, 380V power motor, and diesel engine dual power.
build.Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
The frequency conversion system circuit of the construction elevator is mainly composed of two parts: the main circuit and the circuit. The main circuit mainly consists of a construction lifting cargo elevator (hereinafter referred to as the lifting cargo elevator) driven by a more complex rectifier. Before installation, all the eccentric roller shafts of the lifting cage and driving mechanism are loosened or adjusted to a large eccentricity, and the lifting cage and driving mechanism are installed in the guide rail frame respectively, and the two are connected. Starting from adjusting the driving mechanism, power on the suspension cage until it rises 1m above the ground or detaches from the ground buffer spring (or support), the adjustment and sequence are as follows: 1. Use a special wrench to rotate the lower double (single) pendulum eccentric shaft to adjust the eccentricity to maintain the installation surface of the mechanism perpendicular to the horizontal plane, and make the upper and lower pendulum wheels evenly guide the rails at the same time. Rotate each wheel body by hand to check if it evenly presses the rails; 2. Use a special wrench to rotate the eccentric shaft of the gear rack back pressure wheel to adjust the side clearance during gear rack meshing. When adjusting, use a feeler gauge to measure the side clearance to 0.2; Between 0.5mm, each pressing wheel should evenly press on the back of the rack. Move each wheel body by hand to check if it evenly presses against the tooth back. Similarly, adjust the guide rollers on both sides of the guide rail. The adjustment key is to adjust the guide wheel on one side of the guide rail to lightly press it onto the guide rail. When moving the wheel body by hand, it should be possible to rotate but there should be obvious obstruction; The roller on the other side should maintain a clearance of 0.2-0.5 ram with the guide rail; 4. Adjust the lifting cage according to the above and sequence. If the driving mechanism and the lifting cage are integrated into the lifting cargo elevator, the lifting cage should be adjusted according to the and sequence of adjusting the driving mechanism. Conduct a visual inspection of the operation of each roller, and use the lead pressing method and coloring method to check the meshing of the gear pair; Fine tune 6 pairs of unsatisfactory parts. The key point is to carefully adjust the meshing status of the gear pair: when the spots shown in 1 appear on the surface of the gear rack, it indicates that the driving mechanism is tilted towards the side of the guide rail. At this time, the lower swing wheel (single or double wheel) should be adjusted to move the lower part of the driving mechanism towards the direction of the guide rail until the area of the spots reaches more than 85% of the surface of the gear rack. The smaller the area, the easier it is to damage the gears and racks.
Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, wiring harness connected using connectors, with automatic and manual options.
Talat.The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity,Talat6-meter aluminum alloy lifting platform,TalatTractive mobile elevator, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, petroleum jelly paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating spray plating, etc., to coat the surface of steel with a layer that is not easily corroded