Altamura6-mete
Altamura8-meteThermal aging stress relief is generally suitable for small workpieces,AltamuraAluminum alloy lifting platform, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long,AltamuraSelf walking scissor fork lifting platform, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, with price advantages and guaranteed quality!
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Altamura.When disassembling the hydraulic oil tank filler cap, filter cover, inspection hole, hydraulic oil pipe and other parts, it is necessary to avoid dust during the system oil passage. The disassembled parts must be thoroughly cleaned before opening. When disassembling the hydraulic oil tank filler cap, first remove the soil around the tank cap. After loosening the tank cap, remove any remaining debris from the joint area (do not rinse with water to prevent water from seeping into the tank). Only after confirming cleanliness can the tank cap be opened. When using materials and hammers, materials that do not remove fiber impurities and specialized hammers with rubber attached to the surface should be selected. Hydraulic components and hydraulic hoses should be carefully cleaned, dried with high-pressure air, and then assembled. Choose a well packaged filter element (the inner packaging is damaged, although the filter element is intact, it may also be unclean). When changing the oil, clean the filter at the same time. Before installing the filter element, carefully clean the bottom dirt inside the filter housing with materials.
When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.
.Emergency stop: Press the emergency button switch to raise or lower the machine.
Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight, which greatly saves energy.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
Outdoor guide rail lifting platform, mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and an elevation of 1-25 meters, guide rail elevators, also known as hydraulic elevators, can be installed indoors and outdoors. They have a high lifting height and use side mounted oil cylinders, ensuring smooth operation, low noise, convenient maintenance and long service life. In case of power failure, manual emergency descent can be used, convenient, fast, and practical. The pit depth is generally 15cm-30cm. Professional elevator manufacturers have high pressure resistance, good waterproof performance, and fire and high temperature resistance, Strong overload capacity, radiation resistance, long service life. The top layer height is not affected, and can be customized according to the on-site environment. It is suitable for 2-3 story steel structures or concrete factories, and can be used both internally and externally.
The lifting stage can provide real-time information on the operation of the entire vehicle, avoiding relying solely on the experience of operators to coordinate with each other, and improving the reliability and safety of the system. The definition of safety zone is very important because the lifting stage has a large range of movements, and it must be accurately calculated. The lifting stage has two structurally separate systems, the ground turntable and the high-altitude work bar. However, for various movements on the vehicle, it is also an interconnected system, which needs to consider the priority of operation, system redundancy, large welded structural components have the characteristics of complex morphology large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Test method.The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large,AltamuraIndustrial rail type lifting platform, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
The second method is the protective layer method which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, petroleum jelly, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating, spray plating, etc., to coat the surface of steel with a layer that is not easily corroded
The driver shall close and lock the movable doors at both ends of the protective fence before work, and then ring the bell to start. It is strictly prohibited to work with the movable doors of the protective fence open. In case of special circumstances during platform operation, the emergency stop switch can be used to stop the platform. However, during normal operation, it is prohibited to use the emergency stop switch to stop the platform.
However large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment and requested us to develop a complete vibration aging process.
offer.Emergency stop: Press the emergency button switch to raise or lower the machine.
Check the relative orientation between the cable support wall and the cable guide frame
According to calculations, the vibration resistance is relatively small making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Altamura.Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.