Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Shenyang.All connecting shafts must have split pins and be sufficient.
Power supply voltage: Motor power: Lifting: Rocker self reset switch operation Overload protection: Over current relay.
.Emergency stop: Press the emergency button switch to raise or lower the machine.
The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
Now with the arrival of summer, the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight, which greatly saves energy.
The surface of each part of the brush should be kept clean, each section of the working arm on the platform 07 is equipped with safety limit devices. The hydraulic system seals on the platform 08 are all well-known domestic and foreign brands In order to ensure the safety of operators which can be operated inside the platform bucket and on the elevator body. 03 The working arm of the lifting platform can rotate 360 degrees. 04 The hydraulic system is equipped with a safety valve to prevent the main arm oil cylinder oil pipe from cracking. 05 The hydraulic legs are equipped with a hydraulic locking device to prevent the leg oil cylinder from retracting. 06 The hydraulic system is equipped with an automatic platform overload protection device, and the power of the entire vehicle 09 is a diesel engine with its own power supply. The power supply can also be used. The hydraulic lifting platform is equipped with an emergency lowering device in case of power outage. The 11 folding arm lifting platform product can also use a 50Hz, 380V power motor, and diesel engine dual power.
During aging treatment, the equipment prints the vibration aging curve online. According to the curve, the front end of the a-t curve shows an upward trend, so the amplitude gradually increases; Since then, the amplitude change has been basically stable, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip, thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, check the working range of the lifting platform truck, and new and old customers are welcome to come for consultation
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Heavy load capacity: protective plate form: 90° Or 180° Interchangeable configuration rocker working angle: 75° Drive method: hydraulic power unit drive or screw drive.
Where to sell API.The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
Adjust and correct various safety doors and mechanical interlocking equipment
The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil petroleum jelly, paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating, spray plating, to coat the surface of steel with a layer that is not easily corroded
Shenyang.Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now,ShenyangAluminum alloy hydraulic lifting platform, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components,ShenyangMobile boarding bridge price,ShenyangScissor fork type mobile lifting platform, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
Power supply voltage: Motor power: Lifting: Rocker self reset switch operation Overload protection: Over current relay.