WobuzheCar mounted aluminum alloy lifting platformAnalysis of Causes of Blockage Failure and Discussion of Solutions

announcer:hp275HP127226562 release time:2024-06-01 13:41:50

Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, with price advantages and guaranteed quality!

Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight, which greatly saves energy.

Wobuzhe.When loosening occurs, newly processed and assembled components have deviations in geometric shape and fitting dimensions. In the early stages of use, due to alternating loads such as impact and vibration, as well as factors such as heat and deformation, coupled with rapid wear and tear, it is easy to cause the previously fastened components to loosen.

When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.

.Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.

The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.

Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, convenient, fast and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.


WobuzheCar mounted aluminum alloy lifting platformAnalysis of Causes of Blockage Failure and Discussion of Solutions



The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity,WobuzheSelf walking scissor type high-altitude lifting platform, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.

When disassembling the hydraulic oil tank filler cap, filter cover, inspection hole, hydraulic oil pipe and other parts, it is necessary to avoid dust during the system oil passage. The disassembled parts must be thoroughly cleaned before opening. When disassembling the hydraulic oil tank filler cap, first remove the soil around the tank cap. After loosening the tank cap, materials that do not remove fiber impurities and specialized hammers with rubber attached to the surface should be selected. Hydraulic components and hydraulic hoses should be carefully cleaned, dried with high-pressure air and then assembled. Choose a well packaged filter element (the inner packaging is damaged, although the filter element is intact it may also be unclean). When changing the oil,WobuzheScissor fork type self-propelled lifting platform, clean the filter at the same time. Before installing the filter element, carefully clean the bottom dirt inside the filter housing with materials.

Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, with price advantages and guaranteed quality!

Service first.The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, two point supports can be used; When the aspect ratio is close to 1, it is advisable to use or 4-point support.

Applicable environment: Indoor or outdoor Applicable temperature: Safety device Safety rocker: When the equipment is running and rising, the safety net below immediately stops running and descends when encountering obstacles.


WobuzheCar mounted aluminum alloy lifting platformAnalysis of Causes of Blockage Failure and Discussion of Solutions



The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min so 5366r/min was determined as the aging frequency.

how much.Outbound call form: Outbound call boxes are pre embedded or installed in a column style on the wall or ground near the parking floor above and below the platform,WobuzheMobile lifting platform scissor fork type, and are linked to operate the platform up and down.

  

The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, two point supports can be used; When the aspect ratio is close to 1, it is advisable to use or 4-point support.

Wobuzhe.Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.

The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.

Applicable environment: Indoor or outdoor Applicable temperature: Safety device Safety rocker: When the equipment is running and rising, the rocker will automatically prevent wheelchair platform.