Gelsenkirchen1
GelsenkirchenAHowever, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution,GelsenkirchenAluminum alloy elevator platform, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment and requested us to develop a complete vibration aging process.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides,GelsenkirchenPlatform type lifting platform, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component,GelsenkirchenMobile scissor type lifting platform manufacturer, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Gelsenkirchen.Quarterly maintenance: Check the items checked each month
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
.The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, two point supports can be used; When the aspect ratio is close to 1, it is advisable to use or 4-point support.
Emergency stop: Press the emergency button switch to raise or lower the machine.
When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
The wear rate is fast, and due to factors such as processing, and adjustment of new machine components, the friction surface is rough, the mating surface area is small, and the surface pressure condition is uneven. During the operation of the machine, the concave and convex parts on the surface of the parts are intertwined and rubbed against each other. The metal debris that falls off from the grinding process, in turn, acts as abrasive and continues to participate in friction, further accelerating the wear of the mating surface of the parts. Therefore, during the running-in period, it is easy to cause wear on components (especially the mating surface) with a fast wear rate. At this point, it may cause damage to the components and lead to early failures.
According to calculations if overloaded, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Analysis project.The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
Inspection standard.When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.
Use a feeler gauge to check the wear condition of the worm gear of the worm gear reducer. Please refer to the instruction manual for specific requirements
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Gelsenkirchen.Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, petroleum jelly, paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating, spray plating, etc., to coat the surface of steel with a layer that is not easily corroded
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.