The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, petroleum jelly, paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating, spray plating, etc., to coat the surface of steel with a layer that is not easily corroded
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Yongji.The lifting stage can provide real-time information on the operation of the entire vehicle, avoiding relying solely on the experience of operators to coordinate with each other and improving the reliability and safety of the system. The definition of safety zone is very important because the lifting stage has a large range of movements, and it must be accurately calculated. The lifting stage has two structurally separate systems, the ground turntable and the high-altitude work bar. However, for various movements on the vehicle, it is also an interconnected system, which needs to consider the priority of operation, system redundancy, and safety assurance of actions.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use,YongjiAluminum alloy hydraulic lifting platform, it is necessary to perform stress relief treatment on the completed components.
.Now with the arrival of summer the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Check and clean the driving gears and guide wheels of the elevator. If there is excessive wear, it is necessary to replace them
The selection of vibration pickup points refers to the placement point of the sensor, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
Equipment maintenance.Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, convenient, and practical. The pit depth is generally 15cm-30cm,YongjiDouble column aluminum alloy lifting platform, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components,YongjiSingle mast aluminum alloy lifting platform, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.
The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010 the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
Drivers should be responsible for supervising the uniform distribution of items transported by the platform on the platform as much as possible to prevent partial loading and prohibit overloading. flat
02 The lifting platform adopts a fully hydraulic lifting mechanism, which can be operated inside the platform bucket and on the elevator body. 03 The working arm of the lifting platform can rotate 360 degrees. 04 The hydraulic system is equipped with a safety valve to prevent the main arm oil cylinder oil pipe from cracking. 05 The hydraulic legs are equipped with a hydraulic locking device to prevent the leg oil cylinder from retracting. 06 The hydraulic system is equipped with an automatic platform overload protection device, In order to ensure the safety of operators, each section of the working arm on the platform 07 is equipped with safety limit devices. The hydraulic system seals on the platform 08 are all well-known domestic and foreign brands, and the power of the entire vehicle 09 is a diesel engine with its own power supply. The power supply can also be used. The hydraulic lifting platform is equipped with an emergency lowering device in case of power outage. The 11 folding arm lifting platform product can also use a 50Hz, 380V power motor, and are linked to operate the platform up and down.
Weekly maintenance: According to the operation instructions, ensure that the elevator is inspected and smooth every day
Drivers should be responsible for supervising the uniform distribution of items transported by the platform on the platform as much as possible to prevent partial loading and prohibit overloading. flat
Yongji.Vibration aging treatment and effect judgment: According to the aging process plan after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Emergency descent: Handle operation or use of manual pressure relief and activation of emergency battery system to implement emergency descent function safety net.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.