GaobeidianTrai
GaobeidianScisThermal aging stress relief is generally suitable for small workpieces, so neither of these two methods is feasible. After research and understanding by the manufacturer it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, with price advantages and guaranteed quality!
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Gaobeidian.The cleaning oil for the hydraulic system must use hydraulic oil of the same brand as the system used, with an oil temperature between 45 and 80 ℃. Use a large flow rate to remove impurities from the system as much as possible. The hydraulic system needs to be cleaned repeatedly three times or more. After each cleaning, fully drain the system while the oil is hot.
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises,GaobeidianCar mounted aluminum alloy elevator, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
.The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
Outdoor guide rail lifting platform, mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and an elevation of 1-25 meters, guide rail elevators, also known as hydraulic elevators can be installed indoors and outdoors. They have a high lifting height and use side mounted oil cylinders, ensuring smooth operation,GaobeidianStage style lifting platform, low noise, convenient maintenance, and long service life. In case of power failure, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm. Professional elevator manufacturers have high pressure resistance, good waterproof performance and fire and high temperature resistance, Strong overload capacity, corrosion resistance, radiation resistance, long service life. The top layer height is not affected, and can be customized according to the on-site environment. It is suitable for 2-3 story steel structures or concrete factories, and can be used both internally and externally.
The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, paint, hot plating spray plating, etc., to coat the surface of steel with a layer that is not easily corroded
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
Lifting and lowering
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Potential development.During aging treatment, the equipment prints the vibration aging curve online. According to the curve, the front end of the a-t curve shows an upward trend, indicating that the damping inside the component decreases after vibration treatment, so the amplitude gradually increases; Since then, the amplitude change has been basically stable, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip, thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform, professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, check the working range of the lifting platform truck, and remove obstacles that hinder the rotation and walking of the lifting platform truck. And empty the platform up and down several times to check for any faults or abnormal phenomena. It is also necessary to pay attention to the accuracy of the platform platform landing station for any obvious abnormal differences. Professional improvement of quality assurance for aircraft manufacturers. The promotional activity is ongoing, and new and old customers are welcome to come for consultation
Folding arm lifting platform product features 01 Folding arm lifting platform High altitude operation platform 360 degree rotation without external power supply, can work across obstacles, lifting smoothly and safely. The curved arm lifting platform adopts a curved arm working arm, and the scope and space of operation are not affected.
Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, convenient, and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected solving the problem of unstable oil pressure for customers, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors,GaobeidianScissor fork type self-propelled lifting platform, with automatic and manual options.
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment and requested us to develop a complete vibration aging process.
quality.Outbound call form: Outbound call boxes are pre embedded or installed in a column style on the wall or ground near the parking floor above and below the platform, and are linked to operate the platform up and down.
Check all standard sections and diagonal support connection points. Check the fastening bolts of the gear rack and ensure that the motor cooling wing plate and organization are clean
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Gaobeidian.During aging treatment, the front end of the a-t curve shows an upward trend, indicating that the damping inside the component decreases after vibration treatment, so the amplitude gradually increases; Since then, the amplitude change has been basically stable, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip, thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform, professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, and remove obstacles that hinder the rotation and walking of the lifting platform truck. And empty the platform up and down several times to check for any faults or abnormal phenomena. It is also necessary to pay attention to the accuracy of the platform platform landing station for any obvious abnormal differences. Professional improvement of quality assurance for aircraft manufacturers. The promotional activity is ongoing, and new and old customers are welcome to come for consultation
The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, it is advisable to use or 4-point support.
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, and requested us to develop a complete vibration aging process.