However, large welded structural components have the characteristics of complex morphology, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Florence.Ensure that the small gear and pressure wheel are securely fastened on the drive base plate, and check the fixing condition of the drive base plate bolts
Emergency descent: Handle operation or use of manual pressure relief and activation of emergency battery system to implement emergency descent function safety net.
.However, large welded structural components have the characteristics of complex morphology,FlorenceRail-type lift platform , large differences in residual stress size and distribution,FlorenceHydraulic turnover machine, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Firstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now, adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight, which greatly saves energy.
According to calculations, when the support points of the beam type components are located along the length of 1/9L on both sides, the vibration resistance is relatively small, making it easy to obtain resonance and vibration effects with larger amplitudes. The geometric shape of the structure on the lifting foundation is similar to a long beam type component,FlorenceAluminum alloy single column lifting platform, and the structure is complex. Therefore, two support points should be taken on each side for time treatment.
All connecting shafts must have split pins and be sufficient.
Drivers should be responsible for supervising the uniform distribution of items transported by the platform on the platform as much as possible to prevent partial loading and prohibit overloading. flat
Packaging strategy.During aging treatment, indicating that the damping inside the component decreases after vibration treatment, so the amplitude gradually increases; Since then, the amplitude change has been basically stable, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, check the working range of the lifting platform truck, and remove obstacles that hinder the rotation and walking of the lifting platform truck. And empty the platform up and down several times to check for any faults or abnormal phenomena. It is also necessary to pay attention to the accuracy of the platform platform landing station for any obvious abnormal differences. Professional improvement of quality assurance for aircraft manufacturers. The promotional activity is ongoing, and new and old customers are welcome to come for consultation
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
02 The lifting platform adopts a fully hydraulic lifting mechanism, which can be operated inside the platform bucket and on the elevator body. 03 The working arm of the lifting platform can rotate 360 degrees. 04 The hydraulic system is equipped with a safety valve to prevent the main arm oil cylinder oil pipe from cracking. 05 The hydraulic legs are equipped with a hydraulic locking device to prevent the leg oil cylinder from retracting. 06 The hydraulic system is equipped with an automatic platform overload protection device, In order to ensure the safety of operators, each section of the working arm on the platform 07 is equipped with safety limit devices. The hydraulic system seals on the platform 08 are all well-known domestic and foreign brands, and the power of the entire vehicle 09 is a diesel engine with its own power supply. The power supply can also be used. The hydraulic lifting platform is equipped with an emergency lowering device in case of power outage. The 11 folding arm lifting platform product can also use a 50Hz, 380V power motor, and diesel engine dual power.
The safety control voltage of 18 is selected with rolling guide shoes, wear resistance, and stable lifting. The characteristics of the Jinchuang lifting platform are as follows: 1. There is no need for a machine room above the shaft. 2. The hydraulic elevator is not equipped with a counterweight device to improve the utilization rate of the shaft area. 3. The load and load cylinder of the hydraulic elevator directly act on the foundation pit, and the strength requirements of the shaft are low, Brick or brick concrete structure hoistway can be used for Jinchuang lifting platform safety and stability advantages. Overflow valve: It can prevent system pressure from being too high during upward movement. Emergency manual valve: In case of power failure, it can make the elevator emergency descend to the nearest floor position and open the door.
Inspection items.Now with the arrival of summer, the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
The wear rate is fast, and due to factors such as processing assembly, and adjustment of new machine components, the friction surface is rough the mating surface area is small, and the surface pressure condition is uneven. During the operation of the machine, the concave and convex parts on the surface of the parts are intertwined and rubbed against each other. The metal debris that falls off from the grinding process, in turn, acts as abrasive and continues to participate in friction, further accelerating the wear of the mating surface of the parts. Therefore, during the running-in period, with a fast wear rate. At this point, if overloaded, it may cause damage to the components and lead to early failures.
The safety control voltage of 18 is selected with rolling guide shoes, high accuracy, wear resistance, and stable lifting. The characteristics of the Jinchuang lifting platform are as follows: 1. There is no need for a machine room above the shaft. 2. The hydraulic elevator is not equipped with a counterweight device to improve the utilization rate of the shaft area. 3. The load and load cylinder of the hydraulic elevator directly act on the foundation pit, and the strength requirements of the shaft are low, Brick or brick concrete structure hoistway can be used for Jinchuang lifting platform safety and stability advantages. Overflow valve: It can prevent system pressure from being too high during upward movement. Emergency manual valve: In case of power failure, it can make the elevator emergency descend to the nearest floor position and open the door.
Florence.02 The lifting platform adopts a fully hydraulic lifting mechanism, which can be operated inside the platform bucket and on the elevator body. 03 The working arm of the lifting platform can rotate 360 degrees. 04 The hydraulic system is equipped with a safety valve to prevent the main arm oil cylinder oil pipe from cracking. 05 The hydraulic legs are equipped with a hydraulic locking device to prevent the leg oil cylinder from retracting. 06 The hydraulic system is equipped with an automatic platform overload protection device, In order to ensure the safety of operators, each section of the working arm on the platform 07 is equipped with safety limit devices. The hydraulic system seals on the platform 08 are all well-known domestic and foreign brands, and the power of the entire vehicle 09 is a diesel engine with its own power supply. The power supply can also be used. The hydraulic lifting platform is equipped with an emergency lowering device in case of power outage. The 11 folding arm lifting platform product can also use a 50Hz, 380V power motor, and diesel engine dual power.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Outbound call form: Outbound call boxes are pre embedded or installed in a column style on the wall or ground near the parking floor above and below the platform, and are linked to operate the platform up and down.