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TrallyTractiveFirstly, it is necessary to start from the source. The current technology is relatively advanced. When manufacturing aluminum alloy lifting platforms, which steel should be chosen for production? Because there are many corrosion-resistant steel materials now adding chromium, nickel, etc. to ordinary steel to make stainless steel, changing the internal structure of the metal to prevent rust.
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Trally.Check and clean the driving gears and guide wheels of the elevator. If there is excessive wear, it is necessary to replace them
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
.The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, two point supports can be used; When the aspect ratio is close to 1, it is advisable to use or 4-point support.
Folding arm lifting platform product features 01 Folding arm lifting platform High altitude operation platform 360 degree rotation without external power supply, can work across obstacles, lifting smoothly and safely. The curved arm lifting platform adopts a curved arm working arm, and the scope and space of operation are not affected.
Outdoor guide rail lifting platform, mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and an elevation of 1-25 meters, guide rail elevators, also known as hydraulic elevators, can be installed indoors and outdoors. They have a high lifting height and use side mounted oil cylinders, ensuring smooth operation, low noise,TrallyGuide rail type outdoor lifting platform, convenient maintenance, and long service life. In case of power failure, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm. Professional elevator manufacturers have high pressure resistance, good waterproof performance, and fire and high temperature resistance, Strong overload capacity, corrosion resistance, radiation resistance, long service life. The top layer height is not affected, and can be customized according to the on-site environment. It is suitable for 2-3 story steel structures or concrete factories, and can be used both internally and externally.
The second method is the protective layer method, which covers the metal surface of the aluminum alloy lifting platform with a protective layer to isolate the metal products from the surrounding corrosive medium and prevent corrosion. Apply engine oil, petroleum jelly paint, or cover the surface of steel parts with corrosion-resistant non-metallic materials such as enamel and plastic; Using electroplating, hot plating, spray plating, etc., to coat the surface of steel with a layer that is not easily corroded
Leakage occurs due to looseness, vibration, and the influence of heat on the sealing surface and pipe joints of the machine; Some casting,TrallyCurved arm lifting platform, processing and other defects are difficult to detect during assembly and debugging, but due to vibration and impact during the operation process, these defects are exposed, manifested as oil (water) leakage. Therefore, leakage is prone to occur during the running-in period. Poor, due to the small fit clearance of newly assembled components and the difficulty in ensuring the uniformity of fit clearance due to assembly and other reasons, oil (grease) is not easy to form a uniform oil film on the friction surface to prevent wear. This reduces efficiency and causes early abnormal wear of the components. In severe cases, it can cause scratches or bite on the friction surface of precision fitting, leading to the occurrence of faults.
Heavy load capacity: protective plate form: 90° Or 180° Interchangeable configuration rocker working angle: 75° Drive method: hydraulic power unit drive or screw drive.
Development Curriculum.The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component the vibration pickup point is set in a thick area in the middle of the component.
Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, with price advantages and guaranteed quality!
Now with the arrival of summer, the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition,TrallyMobile cllimbing, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
When the lifting base plate descends, the safety net below immediately stops running and descends when encountering obstacles.
production costs.Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight, large differences in residual stress size and distribution large weight, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment, and requested us to develop a complete vibration aging process.
Trally.The safety control voltage of 18 is selected with rolling guide shoes, high accuracy, wear resistance, and stable lifting. The characteristics of the Jinchuang lifting platform are as follows: 1. There is no need for a machine room above the shaft. 2. The hydraulic elevator is not equipped with a counterweight device to improve the utilization rate of the shaft area. 3. The load and load cylinder of the hydraulic elevator directly act on the foundation pit, and the strength requirements of the shaft are low, Brick or brick concrete structure hoistway can be used for Jinchuang lifting platform safety and stability advantages. Overflow valve: It can prevent system pressure from being too high during upward movement. Emergency manual valve: In case of power failure, it can make the elevator emergency descend to the nearest floor position and open the door.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, it is necessary to perform stress relief treatment on the completed components.