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YongjiGuide raVibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large,YongjiMobile scissor type lifting platform manufacturer, the structural shape is complex and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, a layer of rust resistant primer is usually applied it is necessary to perform stress relief treatment on the completed components.
Yongji.Manganese steel is generally used as the primary profile for warehouse cargo elevators. In order to achieve better anti-corrosion effect, which effectively blocks air and prevents premature corrosion of the steel. Below, Ruilong hydraulic press will explain the role of rust resistant primer.
The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
.Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Thermal aging stress relief is generally suitable for small workpieces, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
The driver shall close and lock the movable doors at both ends of the protective fence before work, and then ring the bell to start. It is strictly prohibited to work with the movable doors of the protective fence open. In case of special circumstances during platform operation, the emergency stop switch can be used to stop the platform. However, during normal operation, support rod, and bolts and retaining rings between the lifting cargo elevator and the bridge. If they are loose or displaced, they should be checked and tightened
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls,YongjiSelf propelled tracked scissor fork lifting platform, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
Focus on Development.During aging treatment, the equipment prints the vibration aging curve online. According to the curve, the front end of the a-t curve shows an upward trend,YongjiPrice of Mobile Scissor Fork Lifting Platform, indicating that the damping inside the component decreases after vibration treatment, so the amplitude gradually increases; Since then, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip, thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform, professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, check the working range of the lifting platform truck and remove obstacles that hinder the rotation and walking of the lifting platform truck. And empty the platform up and down several times to check for any faults or abnormal phenomena. It is also necessary to pay attention to the accuracy of the platform platform landing station for any obvious abnormal differences. Professional improvement of quality assurance for aircraft manufacturers. The promotional activity is ongoing, and new and old customers are welcome to come for consultation
According to GB/T25712-2010, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
Power supply voltage: Motor power: Lifting: Rocker self reset switch operation Overload protection: Over current relay.
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
packing.The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
?? The supervision unit shall effectively fulfill its safety responsibilities, and if any potential production safety accidents are found, it shall require the installation unit and the user unit to rectify within a specified period of time. If the installation unit and the user unit refuse to rectify, they shall promptly report to the construction unit
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Yongji.Drivers should be responsible for supervising the uniform distribution of items transported by the platform on the platform as much as possible to prevent partial loading and prohibit overloading. flat
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption, and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, which slowly increases the speed of the excitation motor from 0, and determines the relationship curve between the amplitude of the workpiece and the motor speed to determine the resonance point of the workpiece. According to the scanning curve, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.