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RusendalRail-tThe lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends it is necessary to perform stress relief treatment on the completed components.
Low failure rate: Due to the use of advanced hydraulic systems and good methods, it is driven by the pressure generated by its own weight, which greatly saves energy.
Rusendal.Ensure that the small gear and pressure wheel are securely fastened on the drive base plate and check the fixing condition of the drive base plate bolts
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment and requested us to develop a complete vibration aging process.
.The lifting foundation of the platform is a large structural component made of alloy steel plates with different thicknesses that are welded together. The welding amount is large, the structural shape is complex, and residual stress is inevitably generated during the manufacturing process. In order to prevent deformation of the components due to changes in residual stress during use, it is necessary to perform stress relief treatment on the completed components.
Outbound call form: Outbound call boxes are pre embedded or installed in a column style on the wall or ground near the parking floor above and below the platform, and are linked to operate the platform up and down.
Now with the arrival of summer, the aluminum alloy lifting platform will certainly suffer from high temperature and rainstorm in summer. It is easy to rust after a long time under this condition, which will seriously shorten the service life of the equipment and cause safety problems. So how should we prevent equipment rust?
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Check the protective cable condition of the cable guide frame
The driver shall close and lock the movable doors at both ends of the protective fence before work, and then ring the bell to start. It is strictly prohibited to work with the movable doors of the protective fence open. In case of special circumstances during platform operation, the emergency stop switch can be used to stop the platform. However, during normal operation, it is prohibited to use the emergency stop switch to stop the platform.
Scheme customization.Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, manual emergency descent can be used, which is safe, convenient, fast, and practical. The pit depth is generally 15cm-30cm, and the top layer height is not affected, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, solving the problem of unstable oil pressure for customers, The oil leakage problem of components 07. The oil cylinder is built into the platform 08. The heavy-duty steel wire rope wheel or weighted special chain ensures safety 09. The automatic insurance during the lifting process ensures vehicle safety 10. The synchronous device during the lifting process ensures that the vehicle may not overturn 11. The alarm setting before falling to the ground ensures the safety of the operator 12. The chain or steel wire rope fracture protection device 13. The hydraulic system pressure loss prevention protection device 14. The elevator special flat layer permanent magnet switch is selected, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
Power supply voltage: Motor power: Lifting: Rocker self reset switch operation Overload protection: Over current relay.
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls,RusendalCrawler folding arm lifting platform, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
Statistics.Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
Check the interlocking equipment, up and down travel, and other safety maintenance switches of the cage door and fence door
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
Rusendal.The selection of vibration pickup points refers to the placement point of the sensor, which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
Thermal aging stress relief is generally suitable for small workpieces,RusendalLarge mobile lifting platform, while the lifting foundation structure has a large volume and does not have a large enough annealing furnace. Using natural aging takes one year and the production cycle is too long, so neither of these two methods is feasible. After research and understanding by the manufacturer, it was found that selecting appropriate support points for large welded structural components can perform vibration aging stress relief. Therefore, the manufacturer has decided to use vibration aging for stress relief of the platform lifting foundation. Long term promotion of downgrading manufacturers, 20 year old brand, with price advantages and guaranteed quality!
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.