The selection of vibration pickup points refers to the placement point of the sensor which is used to measure the vibration amplitude of the workpiece. According to GB/T25712-2010, the acceleration sensor should be placed on the workpiece with a certain rigidity and a large amplitude, and its testing direction should be adjusted to be perpendicular to the plane where the effective zone of the vibration mode is located. Considering the complex structure of the lifting foundation workpiece and the uneven thickness of each component, the vibration pickup point is set in a thick area in the middle of the component.
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
Polly.The frequency conversion system circuit of the construction elevator is mainly composed of two parts: the main circuit and the circuit. The main circuit mainly consists of a construction lifting cargo elevator (hereinafter referred to as the lifting cargo elevator) driven by a more complex rectifier. Before installation, all the eccentric roller shafts of the lifting cage and driving mechanism are loosened or adjusted to a large eccentricity, and the lifting cage and driving mechanism are installed in the guide rail frame respectively, and the two are connected. Starting from adjusting the driving mechanism, power on the suspension cage until it rises 1m above the ground or detaches from the ground buffer spring (or support), the adjustment and sequence are as follows: 1. Use a special wrench to rotate the lower double (single) pendulum eccentric shaft to adjust the eccentricity to maintain the installation surface of the mechanism perpendicular to the horizontal plane, use a feeler gauge to measure the side clearance to 0.2; Between 0.5mm, each pressing wheel should evenly press on the back of the rack. Move each wheel body by hand to check if it evenly presses against the tooth back. Similarly, adjust the guide rollers on both sides of the guide rail. The adjustment key is to adjust the guide wheel on one side of the guide rail to lightly press it onto the guide rail. When moving the wheel body by hand, it should be possible to rotate but there should be obvious obstruction; The roller on the other side should maintain a clearance of 0.2-0.5 ram with the guide rail; 4. Adjust the lifting cage according to the above and sequence. If the driving mechanism and the lifting cage are integrated into the lifting cargo elevator, the lifting cage should be adjusted according to the and sequence of adjusting the driving mechanism. Conduct a visual inspection of the operation of each roller, and use the lead pressing method and coloring method to check the meshing of the gear pair; Fine tune 6 pairs of unsatisfactory parts. The key point is to carefully adjust the meshing status of the gear pair: when the spots shown in 1 appear on the surface of the gear rack, the lower swing wheel (single or double wheel) should be adjusted to move the lower part of the driving mechanism towards the direction of the guide rail until the area of the spots reaches more than 85% of the surface of the gear rack. The smaller the area, the easier it is to damage the gears and racks.
The design of support points for selecting process parameters is to avoid energy consumption and noise generation due to collision between components and supports during vibration. The supports should be arranged near the nodal line, and the layout principle is: when the aspect ratio of the component is greater than 2, two point supports can be used; When the aspect ratio is close to 1, it is advisable to use or 4-point support.
.Jinchuang lifting platform product feature 01 is mainly used for high-altitude cargo transportation between floors. With a load capacity of 1-50 tons and a lifting height of 1-25 meters, a guide rail elevator, also known as a hydraulic elevator, can be installed indoors and outdoors. The lifting height is high and uses a side mounted oil cylinder, which runs smoothly, has low noise, is convenient for maintenance, and has a long service life. In case of a power outage, manual emergency descent can be used, which is safe, and the top layer height is not affected and practical. The pit depth is generally 15cm-30cm fast, The 04 pump station can be customized according to the on-site environment, suitable for 2-3 floors of steel structures or concrete factories. Both the internal and external parts can be used. The 05 pump station adopts a joint venture pump station and an imported pump station from Italy. If the speed requirement is too high, a joint venture customized pump station can be used to meet the ideal delivery requirements. The 06 oil cylinder and seals are made of imported components, solving the problem of unstable oil pressure for customers, The leveling effect is good. 15. The distance between heavy and empty loads is small, and the leveling accuracy is high. 16. Standard elevator boards, LCD display call boxes, relevant wiring harnesses, and connectors are selected. Beautiful appearance, easy operation, visual display of the position of the elevator car on the floor, wiring harness connected using connectors, with automatic and manual options.
However, large welded structural components have the characteristics of complex morphology, large weight, large differences in residual stress size and distribution, and it is difficult to achieve good results using ordinary vibration aging technology. Therefore, it is crucial to develop a reasonable process. Therefore, they found Nanjing Juhang and our JH-700 vibration aging equipment,PollyMobile scissor type lifting platform, and requested us to develop a complete vibration aging process.
During aging treatment the equipment prints the vibration aging curve online. According to the curve, indicating that the damping inside the component decreases after vibration treatment, so the amplitude gradually increases; Since then, the amplitude change has been basically stable, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip, thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform, professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work,PollyCar mounted aluminum alloy lifting platform, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, check the working range of the lifting platform truck, and remove obstacles that hinder the rotation and walking of the lifting platform truck. And empty the platform up and down several times to check for any faults or abnormal phenomena. It is also necessary to pay attention to the accuracy of the platform platform landing station for any obvious abnormal differences. Professional improvement of quality assurance for aircraft manufacturers. The promotional activity is ongoing, and new and old customers are welcome to come for consultation
Vibration aging treatment and effect judgment: According to the aging process plan, after setting the support points and vibration pickup points of the workpiece, use a rigid fixture to fix the exciter on the workpiece and use the manual function of the equipment to test the vibration. It is determined that around 5300 revolutions is the resonance frequency of the component. The amplitude generated by the eccentric gear of the exciter in the fourth gear can meet the vibration processing requirements of the foundation seat, so the excitation force is selected as the fourth gear.
The lifting stage can provide real-time information on the operation of the entire vehicle,PollyElectric aluminum alloy lifting platform, avoiding relying solely on the experience of operators to coordinate with each other, and improving the reliability and safety of the system. The definition of safety zone is very important because the lifting stage has a large range of movements, and it must be accurately calculated. The lifting stage has two structurally separate systems, the ground turntable and the high-altitude work bar. However, for various movements on the vehicle, it is also an interconnected system, which needs to consider the priority of operation, system redundancy, and safety assurance of actions.
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.
Welcome calls .According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, the front end of the a-t curve shows an upward trend the equipment prints the vibration aging curve online. According to the curve, indicating that the damping inside the component decreases after vibration treatment, so the amplitude gradually increases; Since then, the amplitude change has been basically stable, indicating that the structure of molecules inside the component tends to be stable, which conforms to the judgment standard of curve observation strip, thus it can be determined that the workpiece has reached the effect. The precautions for using an electric lifting platform are as follows: the user unit should arrange a dedicated person to operate the lifting platform and develop details and safety precautions for the use of the lifting platform based on their own unit's situation, and hang it in a prominent position. When working on an electric lifting platform, professional drivers and operators must be equipped, and they must undergo specialized training and be qualified. They must hold relevant certificates and take on corresponding responsibilities according to the actual situation of the work. After the construction is completed, the lifting platform needs to be moved on the site and should be operated by a professional driver. Before daily work, zy12 drivers must carefully check the electrical, hydraulic, and mechanical systems of the platform, check the working range of the lifting platform truck, and remove obstacles that hinder the rotation and walking of the lifting platform truck. And empty the platform up and down several times to check for any faults or abnormal phenomena. It is also necessary to pay attention to the accuracy of the platform platform landing station for any obvious abnormal differences. Professional improvement of quality assurance for aircraft manufacturers. The promotional activity is ongoing, and new and old customers are welcome to come for consultation
The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
Whether the vibration aging treatment has achieved the results can be judged based on the parameter curve observation method.
Manufacturing cost.Low failure rate: Due to the use of advanced hydraulic systems and good methods, the failure rate of elevator operation can be minimized. Low power consumption: When the hydraulic elevator descends, it is driven by the pressure generated by its own weight, which greatly saves energy.
Monthly maintenance: View weekly inspection items
The driver shall close and lock the movable doors at both ends of the protective fence before work, and then ring the bell to start. It is strictly prohibited to work with the movable doors of the protective fence open. In case of special circumstances during platform operation, the emergency stop switch can be used to stop the platform. However, during normal operation, it is prohibited to use the emergency stop switch to stop the platform.
Polly.The arrangement of vibration points should be based on the vibration aging process standard GB/T25712-20. The vibration aging exciter should be placed at a position with high rigidity and amplitude of the workpiece, and its rotating axis should be parallel to the plane where the effective zone of the vibration mode is located. The exciter should be fixed at the end angle or edge of the workpiece with high rigidity, so that small energy can be used to excite the component with large amplitude. Based on the structural shape of the foundation, we set the vibration points on the protruding plates on each side of the workpiece.
The vibration frequency should be set to obtain large dynamic stress with low energy consumption and the resonance frequency should be used to handle time dependent vibration. However, there may be one or more resonance peaks in large components, and using resonance peaks with higher peaks and lower frequencies for aging can achieve optimal results. The resonance frequency needs to be determined by trial vibration, a large acceleration was obtained at 5366r/min, so 5366r/min was determined as the aging frequency.
According to GB/T25712-2010, when one of the following situations occurs in the curve related to the aging frequency, it can be determined that the area covered by the effective zone of the vibration mode at that frequency has reached the aging effect: the curve rises and flattens; The curve rises, then falls, and then flattens; The resonance frequency of the a-n curve after vibration is lower than that before vibration; The bandwidth of the a-n curve after vibration narrows compared to before vibration; The resonance peak of the a-n curve after vibration exhibits fission phenomenon; The curve flattens out after descent.